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Removing and installing fuel pump control unit J538 - vehicles without high-voltage system — AUDI

Removing and installing fuel pump control unit J538 - vehicles without high-voltage system on Audi: 10 steps, engines CHHB, CHHP, CJSA, CJSB.

Workshop procedure for AUDI — the exact step sequence and torque figures, straight from real workshop data.

10 steps 25 engine codes

🧭 Before you start

Fits: Audi A3 (8V, 2012–2020); platform code 85

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  • Make sure electrical connector is attached properly; pull to check that it is correctly engaged.

📋 Procedure

  1. Move front seats all the way forwards.
  2. Switch off ignition.
  3. Remove rear seat bench General body repairs, interior72Rear seats; Removing and installing seat bench/individual seats.
  4. Unclip cover (1) for flange (right-side) at retainers (arrows) using removal wedge3409.
  5. Press up tab (2)(arrow A); to do so, reach between floor panel and fuel tank with your finger.
CHHB? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. At the same time, carefully pull fuel pump control unit J538(item 1) out of mounting (arrow B).
  2. Guide fuel pump control unit J538 out towards interior between fuel tank and floor panel.
  3. Unplug electrical connector and remove fuel pump control unit J538. [Note: Make sure electrical connector is attached properly; pull to check that it is correctly engaged.]
  4. Insert fuel pump control unit J538 into mounting and press down until it clicks into place.
  5. Install rear seat bench General body repairs, interior72Rear seats; Removing and installing seat bench/individual seats.

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.