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Removing and installing coolant temperature sender at radiator outlet G83 — VW

Removing and installing coolant temperature sender at radiator outlet G83 on VW: 11 steps, engines BYD, CASA, CASD, CATA.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

11 steps 40 engine codes engine codes merged from 44 documented variants

🧭 Before you start

Fits: VW Polo 6R (2009–2014)

Don't miss

  • Place a cloth underneath to absorb escaping coolant.Screw new coolant temperature sender G83 immediately into connection to avoid loss of coolant.

🔧 Engine codes this applies to

BYDCASACASDCATACAYCCDLACDLCCDLFCDLGCDLJCDLKCFFACFFBCFFDCFFECFGBCFGCCFHBCFHCCFHFCFJACFJBCHHACHHBCHPACJGDCJMACJSACJSBCJSCCJXACJXBCJXCCJZACJZBCJZDCLCACLCBCLJACLLA

📐 34 workshop diagrams for BYD

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 1
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 2
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 3
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 4
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 5
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 6
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 7
Removing and installing coolant temperature sender at radiator outlet G83 — BYD · diagram 8
+ 26 more diagrams
🔒 34 workshop diagrams for this job Ask about your VW BYD — free or sign up free to see the drawings

📋 Procedure

  1. Briefly open filler cap of coolant expansion tank in order to reduce pressure in cooling system.
  2. Remove noise insulation(1)General body repairs, exterior66Noise insulation; Assembly overview - noise insulation.
  3. Set drip tray for workshop hoistVAS 6208 underneath.
  4. Release retainer (2) on both sides in direction of (arrow A).
  5. Lift radiator cowl (1) upwards out of radiator mounting in (direction of arrow B), and push it slightly towards right.
BYD? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Unplug electrical connector (1) at coolant temperature sender G83(2).
  2. Unscrew coolant temperature sender G83. [Note: Place a cloth underneath to absorb escaping coolant.Screw new coolant temperature sender G83 immediately into connection to avoid loss of coolant.]
  3. Remove radiator outlet coolant temperature sender G83(2) from radiator (3).
  4. Install noise insulation General body repairs, exterior66Noise insulation; Assembly overview - noise insulation.
  5. Check coolant level .
  6. Specified torque for radiator outlet coolant temperature sender G83.
Workshop diagrams

Ask TorqFix about your VW BYD — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

Ask about your VW BYD — free → or sign up free to see the drawings

Other VW procedures

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.