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BHD AUDI / FORD Petrol/diesel 1999-2005

AUDI / FORD BHD — 2L Engine

2L · 75-150 hp

Engine overview

Manufacturer
AUDI / FORD
Displacement
2 L
Power
75-150 hp
Production years
1999-2005
Fuel type
Petrol/diesel

Vehicles with this engine

8P 19

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code BHD
Capacity 1984 cc
Idle speed 640 - 840 rpm
Normal 10.5 bar
Minimum 7.0 bar
Differential limit between cylinders 3.0 bar
Oil pressure 2.7 - 4.5 / 2000 bar/rpm

Engine (petrol)

Number of cylinders 4
Firing order 1 - 3 - 4 - 2
Spark plugs (make and type) VW/Audi 101 905 620 NGK PZFR5N - 11TG
Spark plug gap 0.9 - 1.1 mm
Fuel pump pressure 6.0 bar
Fuel pump pressure 40 - 120 bar
CO exhaust gas 0.2 < %
Lambda 0.970 - 1.030

Cooling system

Cap pressure 1.4 - 1.6 bar
Thermostat opens at 105 °C

Electrical

Battery 60 Ah
Alternator 110 A

Brakes

Refer to the type identification on the label A
Refer to the type identification on the label B
Refer to the type identification on the label [НЕ е една стойност — зависи от изпълнението] 1ZF = (FSIII) 1ZE / 1ZP / 1LJ / 1ZD = (FN3) 1LK = (FNR-G-57)
Refer to the type identification on the label [НЕ е една стойност — зависи от изпълнението] 1KQ / 1KD = (C38) 1KF / 1KE = (CII 41HR - 260mm) 1KJ / 1KU = (CII 41HR - 286mm) 1KZ = (CII 38HR) 2EA = (CII 41HR - 310mm)
Disc thickness, front 22.0 mm (FSIII), 25.0 mm (FN3), 30.0 mm (FNR-G-57) mm
Disc thickness, front, min. 19.0 mm (FSIII), 21.0 mm (FN3), 27.0 mm (FNR-G-57) mm
Brake pad thickness, front 14.0 mm
Brake pad thickness, front, min. 2.0 mm
Disc thickness, rear 10.0 mm (C38), 12.0 mm (CII 41HR - 260 / 286mm), 12.0 mm (CII 38HR) mm
Disc thickness (ventilated), rear 22.0 = CII 41HR - 310mm mm
Disc thickness, rear, min. 7.0 mm (C38), 9.0 mm (CII 41HR - 260mm / 286mm), 9.0 mm (CII 38HR) mm
Disc thickness (ventilated), rear, min. 19.0 = CII 41 HR - 310mm mm
Brake pad thickness, rear 12.0 mm
Brake pad thickness, rear, min. 2.0 mm

Steering and wheel alignment

Refer to the type identification on the label [НЕ е една стойност — зависи от изпълнението] UA0 = A UA1 / UA9 = B UB5 / UA3 / UB3 = C UA2 = D
Toe-in, front 0° 10' ± 0° 10' °
Camber, front A = -0° 30' ± 0° 30' °
Camber, front [НЕ е една стойност — зависи от изпълнението] B = -0° 41' ± 0° 30' C = -0° 46' ± 0° 30' °
Camber, front D = -0° 15' ± 0° 30' °
Max. difference left side - right side 0° 30' °
Castor, front A = 7° 34' ± 0° 30' °
Castor, front [НЕ е една стойност — зависи от изпълнението] B = 7° 47' ± 0° 30' C = 8° 07' ± 0° 30' °
Castor, front D = 7° 17' ± 0° 30' °
Toe-in, rear 0° 25' ± 0° 10' °
Max. difference left side - right side 0° 20' °
Camber, rear -1° 20' ± 0° 30' °

Wheels and tyres

Tyre size 205 / 55 R16
Optional 225 / 45 R17
Optional 225 / 40 R 18
Front tyre pressure 2.3 - 2.5 bar
Rear tyre pressure 2.1 - 3.0 bar

Capacities

Engine sump, incl. filter 4.5 l
Manual transmission 02S
Gearbox refill 1.9 l
Plug location A - B
Automatic transmission 09G
Initial filling 7.0 l
Cooling system 8.0 l
Air-conditioner refrigerant 525 ± 25 g
Air-conditioner compressor oil 180 ± 10 (-> 09/2003, 7SEU16) 140 ± 10 (10/2003 ->, 7SEU17) ml
Air-conditioner compressor oil 110 ± 10 ml
Air-conditioner compressor oil 120 ± 10 ml

Torque settings

Cylinder head bolts — Stage 1 40 Nm
Cylinder head bolts — Stage 2 90 °
Cylinder head bolts — Stage 3 90 °
Spark plugs 30 Nm
Front hub 200 Nm + 180° Nm
Rear hub 180 Nm + 180° Nm
Wheel bolts 120 Nm
Manual transmission filler plug 30 Nm

Engine codes in the same family

The same code prefix usually means the same block with a different output, fuel or model year. Procedures are often shared — check the code on the engine plate.

Workshop procedures for this engine

Step-by-step procedures from the workshop database, carrying 54 torque figures.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 22 Aug 2026.