407 DT20C — PEUGEOT

🧭 Before you start

Fits: platform codes 3.0, HDIF, V6

• Opens: coolant, fuel
• Timing position: the crankshaft or camshaft is set and locked during this job
• Special tools named: locking pin

Don't miss

• Never turn the engine in the direction opposite to that of normal operation

🔧 Engine codes this applies to

📋 Procedure

Preparation and removal

1. Lifting eye:
2. Camshaft locking pins:
3. Check the condition of the coolant pump
4. Never turn the engine in the direction opposite to that of normal operation
5. Mixing chamber housing

6. Remove the right wheel arch liner
7. Note: Avoid bending, torsion or traction
8. Crankshaft pulley
9. Remove the EGR pipe
10. Use an Allen key
11. Disconnect the fuel lines
12. Remove the EGR pipe
13. Remove the coolant pipe
14. Remove the intercooler air duct
15. Remove the nut
16. Remove the ancillary drive belt
17. Fit a lifting eye to the engine
18. Use a hoist to support the engine
19. Remove the timing belt upper covers
20. Remove the engine support
21. Align the camshaft gearwheel marks as shown
22. Remove the catalytic converter together with the diesel particulate filter
23. Remove the flywheel inspection cover plate
24. Lock the crankshaft by fitting a locking pin into the flywheel
25. Fit the camshaft locking pins
26. Remove the crankshaft pulley
27. Remove the timing belt lower cover
28. Remove the timing belt

Installation and checks

29. Fit the timing belt in the sequence shown
30. Tighten the tensioner pulley bolt
31. Refit the air inlet duct
32. Remove all the locking tools
33. Turn the engine 8 revolutions by hand
34. Refit the flywheel cover plate
35. Refit the timing belt lower cover
36. Refit the engine support
37. Remove the lifting eye
38. Refit the ancillary drive belt
39. Refit the nut
40. Refit the intercooler air duct
41. Refit the coolant pipe
42. Refit the EGR pipe
43. Reconnect the coolant temperature sensor
44. Refit the mixing chamber housing with EGR valve
45. Refit the air inlet duct
46. Refit the fuel line bracket
47. Reconnect the fuel lines
48. Reconnect the electrical connector(s)
49. Refit the EGR pipe
50. Refill the cooling system
51. Refit the LDS fluid reservoir cap
52. Refit the right wheel arch liner
53. Refit the front right wheel
54. Refit the engine lower cover
55. Lower the vehicle
56. Refit the engine upper cover
57. Reconnect the battery

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