406 XUD9 turbo — PEUGEOT

🧭 Before you start

Fits: platform codes 1.9, D, TURBO

• Timing position: the crankshaft or camshaft is set and locked during this job
• Special tools named: locking pin, locking tool

Don't miss

• Ensure the locking tools fit correctly before removing the timing belt
• Never turn the engine in the direction opposite to that of normal operation

🔧 Engine codes this applies to

📋 Procedure

Preparation and removal

1. Ensure the locking tools fit correctly before removing the timing belt
2. Camshaft locking pin:
3. Never turn the engine in the direction opposite to that of normal operation
4. Remove the front right wheel
5. Remove the inner wing splash guard

6. Remove the air inlet hose
7. Remove the crankshaft TDC positioning tool
8. Remove the flywheel guard plate
9. Fit the flywheel locking tool
10. Remove the flywheel locking tool
11. Turn the crankshaft to TDC for cylinder 1
12. Loosen the tensioner body
13. Fit the crankshaft TDC locking pin

Installation and checks

14. Turn the engine 2 rotations by hand
15. Tighten the tensioner body
16. Use a special tool:
17. Lock the camshaft gearwheel
18. Refit the crankshaft pulley bolt
19. Fit the flywheel locking tool
20. Fit the crankshaft pulley
21. Loosen the tensioner body
22. Use a new bolt
23. Stage 1:
24. Stage 2:
25. Apply sealant
26. Fit the timing belt lower cover
27. Remove the flywheel locking tool
28. Refit the air hoses
29. Refit the engine support
30. Refit the reaction link
31. Fit the ancillary drive belt
32. Refit the front splash guard
33. Refit the front right wheel

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