Gearbox removal & installation: 806 XU Turbo motor en bak uit in — PEUGEOT

🧭 Before you start

Fits: platform codes 2.0, TURBO

• Opens: gearbox oil

Don't miss

• Remove the power steering pump but do not disconnect the lines

📋 Procedure

1. Engine support:
2. The engine and gearbox are removed as a unit
3. Drain the gearbox oil
4. Remove the front bodywork
5. Remove the air filter

6. Remove the radiator with the fans
7. Vehicles with air conditioning:
8. Remove the air-conditioning condenser
9. Remove the air-conditioning compressor
10. All vehicles:
11. Remove the front cross member
12. Vehicles with power steering:
13. Remove the ancillary drive belt
14. Remove the power steering pump but do not disconnect the lines
15. Remove the power steering fluid reservoir
16. All vehicles:
17. Remove the engine control unit
18. Vehicles with ABS:
19. Without disconnecting the system, place the ABS control unit aside
20. All vehicles:
21. Disconnect the gear-shift control
22. Disconnect the speedometer
23. Disconnect the exhaust pipe from the manifold
24. Disconnect the oxygen sensor
25. Remove the air duct together with the crankcase breather
26. Remove the control unit
27. Remove the hoses
28. Remove the drive shafts
29. Disconnect the torque rod
30. Fit the special tool to support the engine
31. Disconnect the engine support
32. Remove the right-hand engine support
33. Remove or lower the engine/gearbox

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