Removing and installing small coolant pipe: VW Jetta VI (BZB, CAWA, CAWB, CBFA, …)
Step-by-step removing and installing small coolant pipe for the VW Jetta VI: 13 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Jetta VI (16, 2010–2018)
- Opens: coolant
- Renewed: o-ring
Don't miss
- Renew O-ring.Install only approved clips to secure hose connections "“ETKA”" (Electronic Parts Catalogue).
📋 Procedure
- Drain coolant .
- Remove air filter .
- If fitted, remove charge air duct to sound generator.
- Loosen hose clip (2).
- Remove bolt (4).
- Disconnect electrical connector (arrow).
- Remove bolt (1) and take out air pipe downwards.
- Remove bolts (arrows) and detach electrical connectors (1 … 3) from retainer.
- Move wiring harness at small coolant pipe to one side (arrow).
- Remove bolts (2 and 3).
- Detach small coolant pipe from coolant pump and coolant hoses (1 and 4). [Note: Renew O-ring.Install only approved clips to secure hose connections (Electronic Parts Catalogue).]
- Install air pipes/hoses with plug-in connectors .
- Check coolant level .
Other VW procedures
- Assembly overview - poly V-belt drive · 1 torque figures
- Removing and installing radiator fan V7 and radiator fan 2V177
- Removing and installing fuel gauge sender G – VW
- Adjusting assembly mountings (Golf, Eos, Scirocco)
- Assembly overview - sealing flange on gearbox side and dual-mass flywheel/drive plate · 1 torque figures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.