Gearbox removal & installation: 607_ES9J4S motor uit in — PEUGEOT
Gearbox removal & installation — 607_ES9J4S motor uit in on Peugeot: 93 steps, engines ES9J4S(XFX). What to remove, in what order, and what to check after.
Workshop procedure for PEUGEOT — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform codes 3.0, V6
- Opens: clutch fluid, gearbox oil
🔧 Engine codes this applies to
📋 Procedure
- Installation is in the reverse order of removal
- Nuts, right engine support:
- Remove the front right splash guard
- Nuts, gearbox support:
- Remove the engine covers
- Drive shafts:
- Air conditioning/support:
- Drain the gearbox oil
- All vehicles:
- Remove the drive shafts
- Disconnect the power steering line
- Remove the ancillary drive belt
- Remove the power steering pump pulley
- Remove the alternator
- Remove the exhaust pipe
- Remove the air duct
- Remove the torque rod bolt
- Remove the front and the rear pre-catalytic converter
- Disconnect the air-conditioning compressor electrical connections
- Without disconnecting the hoses, place the air-conditioning compressor aside
- Remove the air filter
- Remove the inlet manifold together with the throttle body
- Disconnect the water hose
- Disconnect the breather hose
- Disconnect the canister purge solenoid hose
- Disconnect the lower hose from the expansion tank
- Disconnect the connector
- Remove the expansion tank
- Release the fuel pressure
- Remove the engine support bolt
- Remove the torque rod
- Remove the nut
- Remove the radiator bracket(s)
- Remove the radiator cover
- Disconnect the water hoses
- Remove the radiator
- Remove the bolts
- Disconnect the connector
- Remove the battery and tray
- Disconnect the accelerator cable
- Remove the control unit
- Loosen the clip(s)
- Vehicles with automatic transmission
- Disconnect the connections
- All vehicles:
- Disconnect the connector
- Remove the accelerator drum
- Disconnect the connector
- Disconnect the connector
- Disconnect the connector
- Disconnect the double relay
- Remove the clamp
- Loosen the clip(s)
- Disconnect the wiring
- Disconnect the earth connections
- Disconnect the air duct
- Remove the air filter bracket
- Remove the fuse box cover
- Disconnect the fuse box power feeds
- Vehicles with service battery:
Ask TorqFix about your Peugeot ES9J4S(XFX) — it answers with the exact sequence for that engine. First question is free after a 20-second sign-up, no card.
Ask about your Peugeot ES9J4S(XFX) — free → or sign up free to see the drawingsOther PEUGEOT procedures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.