TorqFix

Jumper 2.5 TDi DJ5TED 97-01 — CITROEN

Jumper 2.5 TDi DJ5TED 97-01 on Citroen: 62 steps, engines DJ5TED(THX). What to remove, in what order, and what to check after.

Workshop procedure for CITROEN — the exact step sequence and torque figures, straight from real workshop data.

62 steps 1 engine code

🔧 Engine codes this applies to

DJ5TED(THX)

📐 13 workshop diagrams for DJ5TED(THX)

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 1
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 2
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 3
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 4
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 5
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 6
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 7
Jumper 2.5 TDi DJ5TED 97-01 — DJ5TED(THX) · diagram 8
+ 5 more diagrams
🔒 13 workshop diagrams for this job Ask about your Citroen DJ5TED(THX) — free or sign up free to see the drawings

📋 Procedure

Preparation and removal

  1. Never turn the engine in the direction opposite to that of normal operation
  2. Remove the crankshaft pulley outer bolts
  3. Remove the crankshaft pulley
  4. Note: Avoid bending, torsion or traction
  5. Turn the crankshaft to TDC for cylinder 1
DJ5TED(THX)? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Use a special tool:
  2. Remove one injection pump gearwheel bolt
  3. Turn the tensioner pulley away from the timing belt
  4. Use a special tool:
  5. Lock the tensioner
  6. Use a special tool:
  7. Loosen the camshaft gearwheel while holding it in place
  8. Loosen the tensioner pulley bolt
  9. Fit all the locking tools

Installation and checks

  1. Tighten the camshaft gearwheel slightly
  2. Tighten the injection pump gearwheel bolts lightly until there is no play
  3. Turn the camshaft gearwheel anti-clockwise to the end of the slots
  4. Turn the injection pump gearwheel anti-clockwise to the end of the slots
  5. Fit the timing belt
  6. Turn the tensioner until the special tool reads:
  7. Tighten the tensioner pulley
  8. Use a special tool:
  9. Lock the injection pump gearwheel
  10. Wait for 1 minute
  11. Tighten the injection pump gearwheel
  12. Remove all the locking pins
  13. Note: Repeat the procedure if the special tool does not fit
  14. Further refitting is in the reverse order of removal
Workshop diagrams

Ask TorqFix about your Citroen DJ5TED(THX) — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

Ask about your Citroen DJ5TED(THX) — free → or sign up free to see the drawings

Other CITROEN procedures

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.