Removing and installing alternator, 2.0 l common rail TDI engine, vehicles as of model year 2010 with air-conditioning system — AUDI

🧭 Before you start

Fits: VW Transporter T5 (7H), VW Transporter T5 (7J), VW Transporter T6 (7E), VW Transporter T6 (7F)

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• When doing this, the hoses of the air conditioner compressor must not be kinked or stretched.

📋 Procedure

1. ⚠ To disconnect and reconnect the battery, the procedure described in the workshop manual should be strictly adhered to . — Disconnect battery .
2. Move lock carrier to service position General body repairs, exterior50Service positioning
3. Remove poly V-belt Power unit13Cylinder block, belt pulley end; Removing and installing poly V-belt.
4. Loosen securing bolts of air conditioner compressor, in order to free the hoses and to ease the removal of the alternator. [Note: When doing this, the hoses of the air conditioner compressor must not be kinked or stretched.]
5. Release and disconnect connector of DF cable (1).

6. Lever off deflector cap (2).
7. Unscrew securing nut and detach the B+ wire under it from the connecting thread of the alternator.
8. Remove charge pressure pipe running in area in front of alternator 4-cyl. diesel engine, mechanical system21.
9. Undo and remove the two bolts (arrows) securing the alternator.
10. Remove alternator by taking it upwards out of the vehicle.
11. Tighten threaded connections to specified torques Assembly overview - alternator, 2.0 l common rail TDI engine, vehicles as of model year 2010 with air conditioning system.
12. ⚠ When installing used poly V-belts observe the direction of rotation marked on removal!Before installing poly V-belt, ensure that all ancillaries (alternator, air conditioner compressor) are secure.When fitting belt, ensure that poly V-belt seats correctly in pulleys! — Drive threaded sleeves (A) about 4 mm in direction of arrow out of alternator housing.
13. ⚠ To disconnect and reconnect the battery, the procedure described in the workshop manual should be strictly adhered to . — Connecting battery .
14. Start engine and check belt running.

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