TorqFix

Emptying fuel tank when fuel pump is intact — AUDI

Emptying fuel tank when fuel pump is intact on Audi: 10 steps, engines BCA, BGU, BSE, BSF. What to remove, in what order, and what to check after.

Workshop procedure for AUDI — the exact step sequence and torque figures, straight from real workshop data.

10 steps 14 engine codes engine codes merged from 3 documented variants

🧭 Before you start

Fits: platform codes SF, SG

Don't miss

  • The fuel pump is being activated when engine is not running.

🔧 Engine codes this applies to

📐 57 workshop diagrams for BCA

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Emptying fuel tank when fuel pump is intact — BCA · diagram 1
Emptying fuel tank when fuel pump is intact — BCA · diagram 2
Emptying fuel tank when fuel pump is intact — BCA · diagram 3
Emptying fuel tank when fuel pump is intact — BCA · diagram 4
Emptying fuel tank when fuel pump is intact — BCA · diagram 5
Emptying fuel tank when fuel pump is intact — BCA · diagram 6
Emptying fuel tank when fuel pump is intact — BCA · diagram 7
Emptying fuel tank when fuel pump is intact — BCA · diagram 8
+ 49 more diagrams

📋 Procedure

  1. Detach fuel supply line (4) (metallic coupling) at push-fit coupling and collect escaping fuel with a cloth .
  2. Connect fuel extractorVAS 5190 with adapter for fuel extractorVAS 5190 /3 to fuel supply line.
  3. Connect vehicle diagnostic tester(1) as follows: [Note: The fuel pump is being activated when engine is not running.]
  4. Switch ignition on.
  5. Remove cap from fuel filler neck.
BCA? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Perform function "“Draining fuel system”" in "“Guided functions”".
  2. Open shut-off tap on fuel extractorVAS 5190 until fuel tank is emptied.
  3. When the fuel tank is empty, stop the function to prevent the fuel pump from running »dry«.
  4. Connect vehicle diagnostic tester.
  5. Perform the function "“Bleeding fuel system”" in "“Guided functions”".
Workshop diagrams

Ask TorqFix about your Audi BCA — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.