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BVG AUDI Pumpe-Duese

AUDI BVG — 2L Engine

2L · 119 hp

Engine overview

Manufacturer
AUDI
Displacement
2 L
Power
119 hp
Fuel type
Pumpe-Duese

Torque figures by job

From the step-by-step procedures for this engine — each figure sits in the step that uses it.

Removing and installing cylinder head
  • 40 Nm (30 lb-ft) — Tighten with torque wrench to
  • 60 Nm (44 lb-ft) — Tighten with torque wrench to
  • 20 Nm (15 lb-ft) + 90° — Tighten bolts (1), (3) and (5) to
  • 20 Nm (15 lb-ft) + 90° — Tighten bolts (2) and (4) to
  • 20 Nm (15 lb-ft) — Tighten bolts (6
  • 100 Nm (74 lb-ft) — Tighten securing bolt (1) to
Removing and installing cylinder head
  • 40 Nm (30 lb-ft) — Tighten with torque wrench to
  • 60 Nm (44 lb-ft) — Tighten with torque wrench to
  • 20 Nm (15 lb-ft) + 90° — Tighten bolts (1), (3) and (5) to
  • 20 Nm (15 lb-ft) + 90° — Tighten bolts (2) and (4) to
  • 20 Nm (15 lb-ft) — Tighten bolts (6
  • 100 Nm (74 lb-ft) — Tighten securing bolt (1) to
Removing and installing camshafts
  • 10 Nm (7.4 lb-ft) — Position the rack T10262 on the bearing frame as illustrated and tighten the 10 mm…
Removing and installing camshafts
  • 10 Nm (7.4 lb-ft) — Position the rack T10262 on the bearing frame as illustrated and tighten the 10 mm…
Removing and installing toothed belt
  • 20 Nm (15 lb-ft) + 45° — Hold tensioning roller in this position and tighten securing nut to
  • 25 Nm (18 lb-ft) — Tighten camshaft sprocket securing bolts (arrows) to
  • 25 Nm (18 lb-ft) — Tighten bolts (2) for inlet camshaft sprocket to
  • 25 Nm (18 lb-ft) — Tighten bolts (1) and (2) for camshaft sprockets (A) and (B) to
Removing and installing sump
  • 5 Nm (3.7 lb-ft) — Pre-tighten bolts (1
  • 45 Nm (33 lb-ft) — Tighten bolts securing sump to gearbox to
  • 40 Nm (30 lb-ft) — Tighten bolts M10 (arrows) to
  • 15 Nm (11 lb-ft) — Tighten bolts (1
Removing and installing toothed belt
  • 20 Nm (15 lb-ft) + 45° — Hold tensioning roller in this position and tighten securing nut to
  • 25 Nm (18 lb-ft) — Tighten camshaft sprocket securing bolts (arrows) to
  • 25 Nm (18 lb-ft) — Tighten bolts (2) for inlet camshaft sprocket to
  • 25 Nm (18 lb-ft) — Tighten bolts (1) and (2) for camshaft sprockets (A) and (B) to
Removing and installing sump
  • 5 Nm (3.7 lb-ft) — Pre-tighten bolts (1
  • 45 Nm (33 lb-ft) — Tighten bolts securing sump to gearbox to
  • 40 Nm (30 lb-ft) — Tighten bolts M10 (arrows) to
  • 15 Nm (11 lb-ft) — Tighten bolts (1
  • 35 Nm (26 lb-ft) — Tighten hexagon nut of assembly tool T10134 to
  • 40 Nm (30 lb-ft) — Tighten hexagon nut of assembly tool T10134 to
  • 45 Nm (33 lb-ft) — Tighten hexagon nut of assembly tool T10134 to
Renewing rear sealing flange
  • 35 Nm (26 lb-ft) — Tighten hexagon nut of assembly tool T10134 to
  • 40 Nm (30 lb-ft) — Tighten hexagon nut of assembly tool T10134 to
  • 45 Nm (33 lb-ft) — Tighten hexagon nut of assembly tool T10134 to

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code BVG
Capacity 1968 cc
Idle speed 860 ± 100 rpm
Normal 25 - 31 bar
Minimum 19 bar
Differential limit between cylinders 5 bar
Oil pressure 2.0 / 2000 bar/rpm

Engine (diesel)

System (make and type) Bosch EDC 16
Pressure > 10.5 / 4000 bar/rpm
Number of cylinders 4
Injector firing order 1 - 3 - 4 - 2
Oil temperature during test 80 °C
Max. no-load governed speed 4800 - 5200 rpm

Cooling system

Cap pressure 1.4 - 1.6 bar
Thermostat opens at 85 - 105 °C

Electrical

Battery 70 Ah
Alternator 140 A

Capacities

Engine sump, incl. filter 3.8 l
CVT transmission 01J (Multitronic)
Gearbox refill 4.5-5.0 l
Differential, front 1.3 l
Manual transmission 01X
Gearbox refill 3.0 l
Air-conditioner refrigerant 530 ± 20 g
Air-conditioner compressor oil 130 ± 10 ml

Torque settings

Cylinder head bolts — Stage 1 35 Nm
Cylinder head bolts — Stage 2 60 Nm
Cylinder head bolts — Stage 3 90 °
Cylinder head bolts — Stage 4 90 °
Glow plugs 10 Nm
Main bearing cap 65 Nm + 90° Nm
Big-end bearing cap 30 Nm + 90° Nm
Oil plug 30 Nm
Front hub M14: 115 Nm + 180° M16: 200 Nm + 180°
Rear hub 200 Nm + 180°
Wheel bolts 120 Nm
Glow plugs 12 Nm
Glow plugs 55 Nm
Crankshaft gearwheel 120 Nm + 90° Nm
Manual transmission level plug 45 Nm

Engine codes in the same family

The same code prefix usually means the same block with a different output, fuel or model year. Procedures are often shared — check the code on the engine plate.

Workshop procedures for this engine

Step-by-step procedures from the workshop database, carrying 30 torque figures.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 22 Aug 2026.