Vehicles with 1.6 l injection engine and automatic gearbox — VW
Vehicles with 1.6 l injection engine and automatic gearbox on VW: 17 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Golf V / Jetta (1K, 2003–2009)
📋 Procedure
- Disconnect battery .
- Loosen spring-type clip (1) using spring-type clip pliersVAS 5024 and remove securing bolt (2).
- Release hose (3) and pull it off the air filter housing.
- Pull air filter housing upwards on right-hand side out of rubber mounting (arrow).
- Take air filter housing out of vehicle.
- Slide protective cap in direction of (arrow) off solenoid switch.
- Unscrew positive wire (1) and disconnect connector from terminal 50 (2).
- Remove noise insulation General body repairs, exterior50Body - front; Noise insulation.
- Remove securing nut (1) from lower securing bolt of starter.
- Remove wiring retainer (2).
- Remove lower securing bolt of starter (arrow).
- Remove securing nut (1) from upper securing bolt of starter.
- Remove wiring retainer (2).
- Remove upper securing bolt of starter (arrow).
- Remove securing nut of earth wire (1) and place end of earth wire (2) to one side.
- Remove starter from vehicle upwards.
- Tighten threaded connections to specified torques .
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing front side airbag with igniter · 2 torque figures
- Removing and installing brake master cylinder, RHD
- 5-speed manual gearbox 02C, four-wheel drive — Electrical check of Haldex coupling
- Draining and filling coolant, Tiguan and CC
- Removing and installing camshaft oil seal, gearbox end · 1 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.