Removing and installing radiator, Golf, Passat — VW
Removing and installing radiator, Golf, Passat on VW: 14 steps, engines CHHA, CHHB, CJSA, CJSB. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Golf VII Variant (BA), VW Golf VII (5G, 2012–2020), VW Passat B8 (3G, 2014–)
- Opens: coolant
- Renewed: o-rings
Don't miss
- Insert radiator at an angle into lower charge air cooler mounting, and engage radiator in charge air cooler (arrow). Ensure proper engagement by pulling.
📋 Procedure
- Drain coolant .
- Remove coolant hose at top left from radiator (arrow).
- Remove radiator cowl .
- Remove radiator grille General body repairs, exterior66Radiator grille/front panel; Removing and installing radiator grille.
- Unclip air ducts (1) on both sides from lock carrier (2)(arrow).
- To do this, release catches (3) in (direction of arrow), and pull off air ducts. Disregard arrows below.
- Working through opening in lock carrier, press locking tabs for radiator on left and right (1). Press radiator off charge air cooler.
- Swing radiator towards engine, and lift it out of charge air cooler mountings. Remove radiator downwards.
- If there are minor dents in the fins, refer to .
- Renew O-rings.
- Insert radiator at an angle into lower charge air cooler mounting, and engage radiator in charge air cooler (arrow). Ensure proper engagement by pulling.
- Install radiator cowl .
- Connect coolant hose with plug-in connector .
- Fill with new coolant .
Other VW procedures
- Removing and installing left auxiliary radiator
- Removing and installing coolant temperature sender at radiator outlet G83
- Cleaning injectors – VW Golf Cabriolet
- Removing and installing oil pressure regulating valve N428
- Removing and installing oil spray jets – VW Jetta VI
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.