Removing and installing idler roller: VW Golf IV / Bora 1.9 TDI (AGP, AGR, AHF, ALH, …)

🧭 Before you start

Fits: VW Golf IV / Bora (1J)

🔧 Engine codes this applies to

🔩 Torque settings

Values can differ between engine variants — check the code stamped on your block.

ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.

📋 Procedure

1. Remove right noise insulation: 50.
2. Remove poly V-belt .
3. Lever off cover (1) using screwdriver.
4. Unscrew securing bolt (2) and take off idler roller (3).
5. Position idler roller (3) and tighten securing bolt (2). Torque setting: 25 Nm. — 25 Nm (18 lb-ft)
6. Install poly V-belt .
7. Install noise insulation. 50

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