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Removing and installing fuel gauge senderG, version 1: VW Tiguan I (CAYB, CAYC, CBAA, CBAB, …)

Step-by-step removing and installing fuel gauge senderG, version 1 for the VW Tiguan I: 10 steps. What to remove, in what order, and what to check after.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

10 steps 20 engine codes engine codes merged from 2 documented variants

🧭 Before you start

Fits: VW Tiguan I (5N, 2007–2016)

Don't miss

  • Connect connectors, and make sure they are properly engaged.

📐 80 workshop diagrams for CAYB

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 1
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 2
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 3
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 4
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 5
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 6
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 7
Removing and installing fuel gauge senderG, version 1 — CAYB · diagram 8
+ 72 more diagrams

📋 Procedure

  1. Remove fuel delivery unit .
  2. Bend 80 mm long welding wire as shown.
  3. Carefully open the two cable ties (2).
  4. Remove lines for fuel gauge sender from tab (3).
  5. Release connector of wiring for fuel gauge sender (4) and disconnect it.
CAYB? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Press welding wire (1) in (direction of arrow) into recess beneath sender.
  2. At the same time, push fuel gauge sender (2) in (direction of arrow) out of guides.
  3. Insert fuel sender into guides on fuel delivery unit and press downwards until it engages.
  4. Connect connectors, and make sure they are properly engaged.
  5. Install fuel delivery unit .
Workshop diagrams

Ask TorqFix about your VW CAYB — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.