Removing and installing coolant pipe on top of engine — VW
Removing and installing coolant pipe on top of engine on VW: 11 steps, engines CJGD, CJMA, CJXB, CJXC.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Touareg II (7P, 2010–2018)
- Opens: coolant
- Renewed: o-ring
Don't miss
- Renew O-ring.Secure all hose connections with hose clips meeting production standard Electronic Parts Catalogue.
📋 Procedure
- Drain coolant .
- Remove turbocharger .
- Remove intake manifold .
- Remove coolant hoses after loosening hose clip (1) and lifting retainer (2).
- Unscrew bolts (arrows) and pull top coolant pipe off cylinder block. [Note: Renew O-ring.Secure all hose connections with hose clips meeting production standard Electronic Parts Catalogue.]
- Clean or smoothen sealing surface for O-ring.
- Moisten new O-ring with coolant and slide onto coolant pipe.
- Install intake manifold .
- Installing turbocharger .
- Connecting coolant hose with plug-in connector to radiator.
- Replenish coolant .
Other VW procedures
- Emptying fuel tank when fuel pump is defective · 1 torque figures
- Measuring radial play of camshaft – VW Touareg II · 3 torque figures
- Removing and installing right exhaust manifold – VW Touareg I · 2 torque figures
- Renewing valve stem seals with cylinder head removed – VW CDLJ
- Removing and installing exhaust gas recirculation cooler
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.