Removing and installing charge air cooler (Scirocco) — VW
Removing and installing charge air cooler (Scirocco) on VW: 12 steps, engines BYD, CAVA, CAVB, CAVC. What to remove, in what order, and what to check.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform code 137
- Opens: coolant
🔧 Engine codes this applies to
📋 Procedure
- Remove noise insulation General body repairs, exterior50Noise insulation.
- Remove bumper cover Bumpers63Removing and installing front bumper cover.
- Drain coolant .
- Remove right air hose (arrows).
- Removing fan support .
- Removing radiator .
- Remove air deflector elements on lock carrier Body - front50Assembly overview - air deflector elements on lock carrier.
- Unscrew bolts (1) for charge air cooler mountings. [Note: The securing bolts of the condenser are difficult to access! With the aid of a 2nd mechanic, lift the charge air cooler out of the radiator mountings. The charge air cooler can now be moved »back and forth« to allow access to the securing bolts.]
- On the right-hand side of the charge air cooler unscrew pipes of condenser (arrow).
- Unbolt condenser from charge air cooler (arrows).
- Secure condenser to lock carrier with cable tie.
- Take out charge air cooler from underneath.
Other VW procedures
- Removing and installing bevel box , Passat 2011 ► with 3.6 l V6 engine
- Removing and installing bevel box, Golf 2009 ► with 2.0 l engine
- Removing and installing coolant pump (Sharan) – VW 1.4 · 1 torque figures
- Emptying fuel tank when fuel pump is defective · 1 torque figures
- Renewing crankshaft oil seal - belt pulley end – VW Polo 6R · 2 torque figures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.