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Removing and installing charge air cooler (Scirocco) — VW

Removing and installing charge air cooler (Scirocco) on VW: 12 steps, engines BYD, CAVA, CAVB, CAVC. What to remove, in what order, and what to check.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

12 steps 30 engine codes engine codes merged from 2 documented variants

🧭 Before you start

Fits: platform code 137

  • Opens: coolant

📋 Procedure

  1. Remove noise insulation General body repairs, exterior50Noise insulation.
  2. Remove bumper cover Bumpers63Removing and installing front bumper cover.
  3. Drain coolant .
  4. Remove right air hose (arrows).
  5. Removing fan support .
BYD? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Removing radiator .
  2. Remove air deflector elements on lock carrier Body - front50Assembly overview - air deflector elements on lock carrier.
  3. Unscrew bolts (1) for charge air cooler mountings. [Note: The securing bolts of the condenser are difficult to access! With the aid of a 2nd mechanic, lift the charge air cooler out of the radiator mountings. The charge air cooler can now be moved »back and forth« to allow access to the securing bolts.]
  4. On the right-hand side of the charge air cooler unscrew pipes of condenser (arrow).
  5. Unbolt condenser from charge air cooler (arrows).
  6. Secure condenser to lock carrier with cable tie.
  7. Take out charge air cooler from underneath.

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.