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BYD VOLKSWAGEN Petrol 2006-2009

VOLKSWAGEN BYD — 2L Engine

2L · 230 hp

Engine overview

Manufacturer
VOLKSWAGEN
Displacement
2 L
Power
230 hp
Production years
2006-2009
Fuel type
Petrol

Vehicles with this engine

1K

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code BYD
Capacity 1984 cc
Idle speed 660 - 860 rpm
Normal 11.0 - 14.0 bar
Minimum 7.0 bar
Differential limit between cylinders < 3.0 bar
Oil pressure 1.2-1.6 bar/rpm
Oil pressure 2.7-4.5 / 2000 bar/rpm

Engine (petrol)

Fuel system (make and type) Bosch Motronic MED 9.1
Number of cylinders 4
Firing order 1 - 3 - 4 - 2
Spark plugs (make and type) VW/Audi 101 905 631 B
Spark plug gap 0.7 - 0.8 mm
Fuel pump pressure 3.5 - 6.0 bar
Residual fuel pressure 3.0 / 10 bar/minutes
Fuel pump pressure 40 - 120 bar
CO at fast-idle speed < 0.2 %
Fast-idle speed 2500 - 3000 rpm
Lambda 0.970 - 1.030
Closed-loop test at: 640 - 840 rpm
Oil temperature during test 80 °C
Conditioning catalytic converter 2 min

Cooling system

Cap pressure 1.4 - 1.6 bar
Thermostat opens at 75 °C
Thermostat fully open at 85 °C

Electrical

Battery 60 Ah
Alternator 110 A

Brakes

Refer to the type identification on the label 1LJ / 1LL (= FN3)
Refer to the type identification on the label 1KY ( = CII 38)
Disc thickness, front 25.0 mm
Disc thickness, front, min. 22.0 mm
Disc thickness, rear 12.0 mm
Disc thickness, rear, min. 10.0 mm
Brake pad thickness, front 14.0 mm
Brake pad thickness, front, min. 2.0 mm
Brake pad thickness, rear 11.0 mm
Brake pad thickness, rear, min. 2.0 mm

Steering and wheel alignment

Refer to the type identification on the label G08
Reference height, front b = 360 ± 10 mm
Reference height, rear a = 365 ± 10 mm
Toe-in, front 0°10' ± 10' °
Camber, front -0°44' ± 30' °
Max. difference left side - right side 30' °
Castor, front 7°47' ± 30' °
Toe-in, rear 0°10' ± 13' °
Max. difference left side - right side 20' °
Camber, rear -1°45' ± 30' °

Wheels and tyres

Tyre size 225/45 R17 91W
Optional 205/55 R16 91W
Optional 225/40 R18 92Y
Optional 205/55 R16 91Q/T/HW
Optional 205/50 R17 93Q/T/H
Front tyre pressure 2.4 - 2.6 bar
Rear tyre pressure 2.4 - 3.0 bar
Front tyre pressure 2.3 - 2.5 bar
Rear tyre pressure 2.3 - 3.0 bar
Spare tyre pressure 4.2 bar

Capacities

Engine sump, incl. filter 4.6 l
Manual transmission 02Q
Gearbox refill 2.3 l
Semi-automatic transmission DSG 02E
Initial filling 7.2 l
Gearbox refill 5.2 l
Cooling system 9.0 l
Air-conditioner refrigerant 500 - 550 g
Air-conditioner compressor oil 130 - 150 ml
Air-conditioner compressor oil 100 - 120 ml
Air-conditioner compressor oil 105 - 135 ml

Torque settings

Cylinder head bolts — Stage 1 40 Nm
Cylinder head bolts — Stage 2 90 °
Cylinder head bolts — Stage 3 90 °
Oxygen sensor 55 Nm
Knock sensor 20 Nm
Spark plugs 25 Nm
Main bearing cap — Stage 1 65 Nm
Main bearing cap — Stage 2 90 °
Big-end bearing cap — Stage 1 30 Nm
Big-end bearing cap — Stage 2 90 °
Oil plug 30 Nm
Crankshaft gearwheel — Stage 1 90 Nm
Crankshaft gearwheel — Stage 2 90 °
Wheel bolts 120 Nm
Front hub — Stage 1 200 Nm
Front hub — Stage 2 180 °
Rear hub — Stage 1 180 Nm
Rear hub — Stage 2 180 °
Wheel bearing unit to hub — Stage 1 70 Nm
Wheel bearing unit to hub — Stage 2 90 °

Emissions

Emission code 70/220*2003/76B
Emission standard Euro 4
CO2 average 194 g/km
CO 0.404 g/km
HC 0.074 g/km
NOx 0.018 g/km
Emission code 70/220*2006/96B
CO 0.406 g/km
NOx 0.019 g/km
CO2 average 188 g/km
CO 0.317 g/km
HC 0.056 g/km

Engine codes in the same family

The same code prefix usually means the same block with a different output, fuel or model year. Procedures are often shared — check the code on the engine plate.

Workshop procedures for this engine

Step-by-step procedures from the workshop database, carrying 165 torque figures.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 22 Aug 2026.