Removing and installing bevel box, Golf 2009 ► with 2.0 l engine — VW
Removing and installing bevel box, Golf 2009 ► with 2.0 l engine on VW: factory workshop procedure for engines BWS, BYD, CBRA, CDLA.
Workshop procedure for VW — the factory write-up, straight from real workshop data.
📋 Procedure
ℹ️ Torque figures below come verbatim from workshop data — always cross-check against your vehicle's factory manual before final tightening.
VW
Golf
2004
Golf
2009
Golf Cabriolet
2012
Passat
2006
Passat Variant
2006
Scirocco
2009
Power transmission
6-speed dual clutch gearbox 02E Volkswagen R GmbH
Edition
07.2014
Removing and installing bevel box, Golf 2009 ► with 2.0 l engine
Special tools and workshop equipment required
Used oil collection and extraction unit
V.A.G 1782
Socket
T10107
Removing
To remove the bevel box, proceed as follows:
Remove noise insulation
General body repairs, exterior
Rep. gr.
50
Body, front, noise insulation
.
Remove subframe without steering box
Rep. gr.
40
Removing and installing subframe with steering box
.
Remove right drive shaft
Running gear, axles, steering
Rep. gr.
40
Removing and installing drive shafts
.
Remove front exhaust pipe with catalytic converter
Rep. gr.
26
.
Unbolt heat shield above right drive shaft
arrows
.
Drain engine oil.
Pull connector
1
off
oil level and oil temperature sender
G266
.
Remove bolts
1
and
2
.
Remove bolts
arrows
, pull oil return line off turbocharger and press to right.
Remove right flange shaft bolt
arrow 1
with
socket
T10107
.
Remove bolts
arrows
for bevel box to gearbox.
Pull bevel box together with right flange shaft off gearbox.
Installing
Install in reverse order of removal. During this step, observe the following:
Push bevel box together with flange shaft onto gearbox while turning flange shaft.
Bolt bevel box onto gearbox using 4 new bolts. Specified torque
Anchor
Screw in bolts
1
and
2
for securing bevel box bracket hand-tight.
Observe tightening sequence:
Tighten bolts
2
to 40 Nm.
Tighten bolts
1
to 40 Nm.
Install right drive shaft
Running gear, axles, steering
Rep. gr.
40
Removing and installing drive shafts
.
Install front exhaust pipe with catalytic converter
Rep. gr.
26
.
Install subframe
Rep. gr.
40
Removing and installing subframe with steering box
.
Bolt oil return line to turbocharger
Rep. gr.
21
.
Check oil level in bevel box and top up
Chapter
.
Install noise insulation
General body repairs, exterior
Rep. gr.
50
Body, front, noise insulation
.
Fill engine with oil.
Maintenance
Booklet
38
.
Specified torques
Component
Nm
Heat shield for drive shaft to bevel box
25
Bevel box to gearbox
40 + 45° turn further
1)
1)
Renew.
TorqFix answers live for your specific car — tell it the engine code and it serves the matching sequence, torque figures and wiring for that exact variant.
Ask about my car →Other VW procedures
- Removing and installing bevel box, Golf 2004 ► and Passat 2006 ► with V6 engine
- Useful information about the “behaviour of the control unit in the event of a gearbox fault”
- Transporting gearbox and securing to assembly stand
- Removing and installing bevel box , Passat 2011 ► with 3.6 l V6 engine
- Assembly overview - exhaust manifold, front exhaust pipe with catalytic converters and front silencers
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.