Installing repair kit for headlight housing — VW
Installing repair kit for headlight housing on VW: 18 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform code BL1
📋 Procedure
- Switch off ignition and all electrical loads, and pull out ignition key.
- Remove headlight .
- Remove old fastening point (1) as far as necessary until new fastening point rests flat against the surface.
- Slot new retaining tab (B) onto base of old retaining tab on headlight, ensuring a positive fit, and tighten the two bolts (A).
- Install headlight .
- Check headlight settings and adjust if necessary 35.1Descriptions of work.
- Switch off ignition and all electrical loads, and pull out ignition key.
- Remove headlight .
- Remove old retaining tab (1) as far as necessary until repair tab can be attached.
- Slot new retaining tab (B) onto base of old retaining tab on headlight, ensuring a positive fit, and tighten the two bolts (A).
- Install headlight .
- Check headlight settings and adjust if necessary 35.1Descriptions of work.
- Switch off ignition and all electrical loads, and pull out ignition key.
- Remove headlight .
- Remove old retaining tab (1) as far as necessary until repair tab can be attached.
- Slot new retaining tab (B) onto base of old retaining tab on headlight, ensuring a positive fit, and tighten the two bolts (A).
- Install headlight .
- Check headlight settings and adjust if necessary 35.1Descriptions of work.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing two-way signal amplifier for mobile telephone/data services J984, Estate
- Removing and installing emergency call module control unit and communication unit J949, only "“GTE”"
- Removing and installing dash panel insertKX2, dash panel insert with analogue instruments
- Removing and installing interface for entry and start system J965
- Installing roof reinforcement to body, without sliding sunroof
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.