Installing bevel box 0CN: VW Golf VII Variant / Golf VII (CJXB, CJXC, CYFB)

🧭 Before you start

Fits: VW Golf VII Variant (BA), VW Golf VII (5G, 2012–2020); platform code AU1

Don't miss

• Do not use securing bolts to pull bevel box onto gearbox, or bevel box will cant and bolt holes can break off.
• On some gearboxes, there are threaded inserts, e.g. "“Heli coil”", in the bolting holes for the pendulum support .

🔧 Engine codes this applies to

📐 44 workshop diagrams for CJXB

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

1. Grease splines of manual gearbox differential with grease for clutch plate splinesG 000 100.
2. Push bevel box completely onto manual gearbox. When doing this, join bevel box input shaft splines and differential centrally. Turn flange shaft if necessary.
3. If splines are correctly positioned and shafts are centred, then bevel box will slide to stop against gearbox. [Note: Do not use securing bolts to pull bevel box onto gearbox, or bevel box will cant and bolt holes can break off.]
4. Screw in lower securing bolts (arrows) for securing bevel box to gearbox and tighten them to specified torque .
5. Secure flange shaft .

6. Bolt on bevel box carrier. When doing this, observe tightening sequence of bolts (1) and (2).
7. Bolt on auxiliary pump for heating V488. Do not open cooling system while doing so. Connect connector 19Coolant pump, regulation of cooling system; Assembly overview - electric coolant pump. [Note: On some gearboxes, there are threaded inserts, e.g. "“Heli coil”", in the bolting holes for the pendulum support .]
8. Install pendulum support with new bolts 10Assembly mountings; Assembly overview - assembly mountings.
9. Fill bevel box with axle oil
10. Bolt propshaft with flexible coupling to bevel box flange (arrows)39Propshaft; Removing and installing propshaft.
11. Bolt on heat shield (1)(arrows)39Propshaft; Removing and installing propshaft.
12. Install right drive shaft Running gear, axles, steering40Drive shaft; Removing and installing drive shaft.
13. If removed, install drive shaft heat shield (arrows)Running gear, axles, steering40Drive shaft.
14. Screw in upper securing bolts (arrows) for securing bevel box to gearbox and tighten them to specified torque .
15. Install exhaust gas recirculation cooler 26Exhaust gas recirculation system; Removing and installing exhaust gas recirculation cooler.
16. Assemble exhaust system 26Exhaust pipes/silencers; Assembly overview - silencer.
17. Install noise insulation General body repairs, exterior66Noise insulation; Assembly overview - noise insulation.
18. Tighten bolts in stages as follows:

Other VW procedures

• Removing and installing selector lever cable, manufacturer ZF
• Removing and installing cover for gear oil pump – VW 2.0
• Removing and installing auxiliary radiator – VW 2.0
• Removing and installing toothed belt for coolant pump – Audi
• Removing and installing Lambda probe G39 – Audi A1
• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures