Front-wheel drive - dismantling and assembling differential — VW

🧭 Before you start

Fits: VW Golf V / Jetta (1K, 2003–2009), VW Golf VI (5K, 2008–2013); platform code 137

🔧 Engine codes this applies to

📋 Procedure

1. Before setting up pulling device, set thrust plate40-105 on differential housing.
2. Set smaller outer diameter of press toolVW 473 on tapered roller bearing inner race.
3. Support gearbox housing with tube3345 directly below bearing support.
4. Cover tapered roller bearing inner race to prevent possible damage and ingress of metal particles.
5. Drive out spring pin with chisel, inserting chisel into circumferential groove.

6. Drive into differential cage to stop.
7. Lubricate one-piece thrust washer with gear oil and install.
8. Install both sun wheels and secure (e.g. with flange shaft).
9. Insert planet pinions offset 180° and pivot into position.
10. Press in differential pinion pin ((arrow A)) to first planet pinion.
11. Place threaded pieces (arrows B) in sun gears.
12. Drive differential pinion pin into final position and secure with spring pin.

Other VW procedures

• Installing clutch cover (end cover)
• 6-speed manual gearbox 02Q Volkswagen R GmbH — Repairing gearbox housing
• 6-speed manual gearbox 02Q Volkswagen R GmbH — Renewing seal between gearbox and bevel box
• Checking vacuum supply of fuel system diagnostic pump V144
• Removing and installing air filter element – VW Touareg II
• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures