Emptying fuel tank with fuel pump intact, engine codes CFHC, CFHF, CFJA, CLCA, CFJB — VW

🧭 Before you start

Fits: VW Touran I (1T, 2003–2015)

• Special tools named: VAS 5190

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• The fuel pump is now activated. The vehicle diagnosis tester shows the progress of the drainage.
• Connections for fuel lines must engage »audibly« when joined.Take note of colour assignment when installing the connections !Ensure push-on coupling is secured properly by pulling it.Separate plug-in connectors .

🔧 Engine codes this applies to

📋 Procedure

1. Unscrew tip (1) from extraction hose of fuel extraction unit VAS 5190.
2. Screw fuel extraction adapterVAS 5190 /2 from fuel extraction adapter setVAS 5190 /10 onto extraction hose.
3. ⚠ Fuel supply line may be pressurised. Wear eye protection and protective clothing to avoid possible injury and skin contact. Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection. — Pull off supply line (arrow) and catch escaping fuel with a cloth. Separate plug-in connectors .
4. Connect fuel extractorVAS 5190 with adapter for fuel extractionVAS 5190 /3 to fuel supply line.
5. Separate connector (A) to supplementary fuel pump V393 or fuel pump 2V277 (inline electronic fuel pump).

6. Connect vehicle diagnosis tester.
7. Switch on ignition.
8. Remove filler cap from fuel tank filler neck.
9. Connect vehicle diagnosis tester and perform the guided function "“Emptying fuel system”". [Note: The fuel pump is now activated. The vehicle diagnosis tester shows the progress of the drainage.]
10. Open shut-off tap on fuel extractorVAS 5190 until fuel tank is emptied. [Note: Connections for fuel lines must engage »audibly« when joined.Take note of colour assignment when installing the connections !Ensure push-on coupling is secured properly by pulling it.Separate plug-in connectors .]

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