Emptying fuel tank with fuel pump in good working order (engine codes BSE, BSF) — VW

🧭 Before you start

Fits: VW Touran I (1T, 2003–2015)

• Special tools named: VAS 5565

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• Press in securing ring to release fuel lines.
• This step serves only to have the fuel pump running when the engine is stopped.

🔧 Engine codes this applies to

📋 Procedure

1. ⚠ The fuel supply line is pressurized! Wear eye protection and protective clothing to avoid possible injury and skin contact. Before loosening hose connections, wrap a cloth around the connection. Then release pressure by carefully pulling hose off connection.Connect fuel extractorVAS 5190 earth wire to vehicle earth. — Pull off supply line (metal coupling) (arrow) and catch escaping fuel with a cloth. [Note: Press in securing ring to release fuel lines.]
2. Connect fuel extractorVAS 5190 with adapter for fuel extractionVAS 5190 /3 to fuel supply line.
3. Fold 2nd row seats forwards.
4. Separate carpet under seats and fold it back General body repairs, interior70Luggage compartment trims; Removing and installing luggage compartment floor.
5. Remove cover from fuel delivery unit.

6. Pull 5-pin connector off fuel delivery unit flange (arrow).
7. Connect test instrument adapter/DSO (5-pin)VAS 5565 to connector and fuel delivery unit.
8. Connect remote control for V.A.G 1348V.A.G 1348/3A to test instrument adapter/DSO (5-pin)VAS 5565 and to battery positive (+). [Note: This step serves only to have the fuel pump running when the engine is stopped.]
9. Remove filler cap from fuel tank filler neck.
10. Operate remote controlV.A.G 1348/3A and shut-off tap on fuel extractorVAS 5190 until fuel tank is empty.

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