Clutch "“D/G”" with freewheel — VW

🧭 Before you start

Fits: VW Passat B5 (3B), VW Phaeton (3D)

• Renewed: freewheel inner race

📋 Procedure

1. Renew freewheel with freewheel cage (1).
2. Check running surfaces of brass bushes (arrows) on inside of freewheel inner race for wear.
3. Renew freewheel inner race.
4. Rub down sliding surface one or two times with oiled abrasive paper (grain size 600).
5. Wipe off thoroughly with a clean cloth and check running surfaces.

6. Renew freewheel inner race. [Note: The rectangular section seals should always be renewed. Nevertheless, the wear pattern on the rectangular section seals gives an indication of the condition of the contact surface for the seals. Therefore, it is always advisable to check the rectangular section seals for wear.]
7. Renew freewheel inner race.
8. Renew cylinder "“F”".
9. Check inner and outer surfaces of cylinder "“D/G”" for scoring by friction plates.
10. Renew cylinder "“D/G”".

Other VW procedures

• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures
• Removing and installing trailer detector control unit
• Removing and installing tandem pump, engine codes AXD, AXE, BLJ, BNZ, BPC
• Renewing the paper filter on the vaporiser – VW 1.6 CHGA
• Checking SERTO adapter leads for leaks – VW 1.6 CHGA
• Checking high-pressure pump