Gearbox removal & installation: 3008/5008 - DV6TED4 - semi-automatic — PEUGEOT

🔧 Engine codes this applies to

📋 Procedure

1. Engine/gearbox supports:
2. Installation is in the reverse order of removal
3. Handle:
4. Air-conditioning compressor
5. Caution! Safety straps MUST be used

6. Semi-automatic transmission:
7. Depressurise the system
8. Use a diagnostic tool
9. Disconnect the battery
10. Remove the engine upper cover
11. Remove the engine lower cover
12. Drain the cooling system
13. Drain the gearbox oil
14. Remove both front wheels
15. Remove both front wheel arch liners
16. Remove the front bumper
17. Remove the lower spoiler
18. Disconnect the fuel feed and return lines
19. Note: Plug the ends of the fuel lines
20. Remove the air ducts
21. Plug the holes
22. Remove the fuse box cover
23. Remove the fuse box from the battery cover
24. Remove the air filter hose
25. Remove the battery cover
26. Remove the battery
27. Remove the battery tray
28. Remove the bolt
29. Remove the support
30. Disconnect the electrical wiring
31. Disconnect the earth cable from the gearbox
32. Disconnect the vacuum hose
33. Unclip the hoses
34. Remove the front subframe extensions
35. Remove the drive shaft bearing support bolts
36. Disconnect the drive shafts from the wheel bearing housings
37. Remove the drive shafts from the differential
38. Renew the gaskets
39. Remove the front exhaust pipe
40. Remove the exhaust intermediate pipe
41. If applicable:
42. Remove the height-control sensor
43. All vehicles:
44. Remove the reinforcement brace
45. Note: Left-hand side
46. Disconnect the stabiliser link(s)
47. Note: At both sides of the vehicle
48. Move aside
49. Disconnect the lower arm ball joints
50. Use a special tool
51. Note: At both sides of the vehicle
52. Disconnect the exhaust support
53. Unclip the wiring
54. Unbolt the pendulum support
55. Remove the nuts
56. Remove the studs
57. Clamp and disconnect the power steering hoses at the reservoir
58. Place a trolley jack under the subframe
59. Remove the subframe bolts
60. Lower the subframe
61. Disconnect the tie rods
62. Remove the power steering heat shield
63. Remove the power steering line mount
64. Move the power steering pipe aside
65. Remove the subframe
66. Remove the vacuum reservoir
67. Vehicles with air conditioning:
68. Remove the ancillary drive belt
69. Disconnect the air-conditioning compressor electrical connections
70. Remove the air-conditioning compressor bolts
71. Without disconnecting the system, place the air-conditioning compressor aside
72. All vehicles:
73. Protect the gear-shift hydraulic unit
74. Use the special tool
75. Fit the special tool to support the engine
76. Vehicles without air conditioning:
77. Fit the special tool to support the engine
78. Fit the special tool to support the gearbox
79. Vehicles with air conditioning:
80. Fit the special tool to support the engine
81. Fit the special tool to support the gearbox
82. Front right engine support
83. All vehicles:
84. Support the engine/gearbox with a lifting jack
85. Remove the engine supports
86. Lower the engine/gearbox from the engine compartment
87. Renew the nut
88. Renew the nut
89. Renew the nut
90. Wheel nuts

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