Removing and installing windscreen: Exploded view — AUDI

Windscreen
Removing =>Page
64-14
Installing =>Page
64-19
Distance between windscreen and roof frame -a- = 7 mm

Note:

Stickers (e.g. for airbag) attached to windscreen must be affixed in same position on new windscreen.

Trim strip
Pull upwards out of fasteners -item
5
-
When installing, make sure trim strip engages in fasteners
When installing a new trim strip in model year 1994 vehicles, check that these are also engaged in the outer fasteners.
If the trim strip does not engage, the fasteners must be repositioned inwards => Fig.
2
.

Adhesive bead
Bead cross-section and distance from edge of window =>Page
64-21
.

Upper spacer
5 off
Starting from corners of windscreen, bond on five spacers -arrows- at equal distances

Bracket
10 off
Trim strip -item
2
- must engage fully in fasteners when installing.
For model year 1994 vehicles, the outer, upper retainers must be repositioned inwards where necessary =>Fig.
2
.

Blind rivet
Drill off head and knock out shank
Always use genuine rivets to avoid contact corrosion:

=> Parts List

Shim plate
Scuttle trim
Remove to remove windscreen
Removing and installing =>Fig.
1

Bottom spacer
3 off
Bond on in line with marks made at edge of windscreen -arrows-

Fig.1
Removing and installing cowl panel trim

Removing wiper arms.

=> Electrical System; Repair group 92; Servicing windscreen wiper system; Removing and installing windscreen wiper system
Electrical System
Servicing windscreen wiper system
Removing and installing windscreen wiper system

Lever off trim cap -2- and unscrew bolt -3-.
Give clips -1- at scuttle trim approx. 1/2 turn (180°) and detach trim.

Fig.2
Repositioning retainers

Drill off the rivet heads at the two outer fasteners and drive out the rivet stems.
Rivet the outer hole of the fastener -1- and the support -2- with the inner bore hole at the window flange.
Drill the second hole, arrow -B- using a 3.2 mm bit ø in the body and rivet the fastener in place.
The remaining bore hole, arrow -A- must be sealed using
DA 009 100.