Removing and installing non-return valve (push-fitted version) — AUDI
Removing and installing non-return valve (push-fitted version) on Audi: 10 steps, engines CBZA, CBZB.
Workshop procedure for AUDI — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: Audi A3 (8P, 2003–2012)
- Special tools named: puller
📋 Procedure
- Remove oil pump .
- Clean sealing surface in area of non-return valve.
- To prevent damage, apply adhesive tape to sealing surface (arrows).
- Insert internal puller Kukko 21/1(item 1) into non-return valve and spread jaws of puller by turning hexagon nut.
- Apply adapter Kukko 22/1(item 2) to sealing surface of cylinder block and screw onto internal puller Kukko 21/1(item 1).
- Turn hexagon nut to extract non-return valve from cylinder block.
- Remove adhesive tape.
- Lubricate O-rings for new non-return valve with engine oil.
- Push non-return valve into cylinder block so that it is flush with cylinder block.
- Install oil pump .
Other AUDI procedures
- Removing and installing fuel delivery unit, fuel gauge sender
- Adjusting assembly mountings
- Removing and installing radiator (Golf, Golf Plus, Touran, Golf Cabriolet)
- Removing and installing timing chain cover (top) – Audi A1
- Separating plug-in connectors
- Removing and installing toothed belt – Audi · 56 torque figures
- Removing engine – Audi A8 D3 · 41 torque figures
- Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
- Installing engine – Audi A8 D4 · 36 torque figures
- Removing and installing camshaft timing chain · 29 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.