Removing and installing alternator, 1.6 l injection engine — AUDI

🧭 Before you start

Fits: VW Caddy III (2K, 2004–2015); platform code 2C0

📋 Procedure

1. ⚠ To disconnect and reconnect the battery, the procedure described in the workshop manual should be strictly adhered to . — Disconnect battery .
2. Pull off engine cover panel upwards (arrows).
3. Remove bracket (arrow) upwards.
4. Release and disconnect connector of DF cable (1) and pull off protective cap (2).
5. Unscrew B+ wire (arrow) from alternator.

6. Remove poly V-belt Power unit13Cylinder block, belt pulley end; Removing and installing poly V-belt.
7. Unclip coolant hose from hose retainer (1) and undo nut (2).
8. Remove securing bolts (arrows).
9. Remove bracket together with tensioning device from the vehicle.
10. Undo bolts securing alternator (arrows).
11. Unscrew wire holder (arrow) from alternator.
12. Remove alternator.
13. ⚠ When fitting used poly V-belts, take note of the direction of rotation as marked during removal!Before installing poly V-belt, ensure that all ancillaries (alternator, air conditioner compressor) are secure.When fitting belt, ensure that poly V-belt seats correctly in pulleys! — Drive threaded sleeve (A) about 4 mm in direction of arrow out of alternator housing.
14. Secure wiring retainer (arrow) on back of alternator in 3 o'clock position.
15. Tighten threaded connections to specified torque given in assembly overview .
16. Connecting battery .
17. Start engine and check belt running.

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