147 1.6 TS 88 kW C510 gearbox — ALFA ROMEO

🧭 Before you start

Fits: platform codes 1.6, TS

• Opens: brake fluid, gearbox oil

Don't miss

• Remove the starter motor but do not disconnect

🔧 Engine codes this applies to

📐 23 workshop diagrams for AR32103

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

Preparation and removal

1. Installation is in the reverse order of removal
2. Gearbox support bolt:
3. Remove the fuse box cover
4. Position the container lower than the clutch slave cylinder
5. Cross member/body:

6. Lower suspension arms to lower ball joints:
7. Cross member/body:
8. Lower suspension arm:
9. Drive shaft to gearbox flange:
10. Without disconnecting the cable, move the bonnet catch aside
11. Fit a lifting eye to the engine
12. Fit a lifting eye to the engine
13. Remove the front left wheel
14. Remove the right engine cover
15. Remove the exhaust manifold heat shield
16. Disconnect the drive shafts from the gearbox
17. Remove the lower suspension arms
18. Use a special tool:
19. Disconnect the stabiliser link(s)
20. Remove the pre-catalytic converter
21. Remove the engine support
22. Remove the bolts
23. Remove the gearbox lower cover
24. Use the special tool to support the subframe
25. Power steering:
26. Remove the power steering mounting bolts
27. Remove the subframe bolts
28. Remove the power steering hose brackets
29. Lower the subframe
30. Remove the subframe
31. Drain the gearbox oil
32. Collect the escaping fluid in a container
33. Remove the drive shaft centre bearing bracket
34. Remove the drive shafts
35. Remove the starter motor but do not disconnect
36. Secure to the vehicle
37. Remove the flywheel inspection cover
38. Remove the engine/gearbox attaching bolts
39. Loosen the bolt
40. Upper bolts, gearbox to engine:
41. Remove the engine/gearbox lower attaching bolts
42. Fit a lifting jack
43. Fit the special tool
44. Remove the gearbox support
45. Remove the remaining engine/gearbox attaching bolts
46. Lower the gearbox slightly
47. Remove the gearbox

Installation and checks

48. Engine/gearbox attaching bolt:
49. Connect the special tool to the reservoir
50. Remove the safety cap
51. Gearbox support nut(s):
52. Gearbox support bolt:
53. Gearbox support nut(s):
54. Until no bubbles come out
55. Refit the battery tray
56. Refit the battery
57. Check the brake fluid reservoir level

Other ALFA ROMEO procedures

• Alfa Romeo 159 1.9 JTS, 2.2 JTS timing chain replacement
• MiTo 1.4 Turbo MultiAir
• Alfa Romeo Giulietta 1.4 Turbo 120 timing belt replacement
• Alfa Romeo timing belt replacement
• 147 1.6 TS 77 kW C510 gearbox
• 147 1.9 JTD 8V C530 gearbox
• 147 1.9 JTD 16V C530.6 gearbox
• 147 2.0 TS C510 gearbox
• 147 3.2 V6 C530.6 gearbox
• Alfa Romeo 955A2000/955A7000 gearbox removal & installation