TorqFix
AXE VOLKSWAGEN Diesel 2004-2009

AXE engine — VW 2.5 TDI (2.5L)

2.5L · 174 hp

Engine overview

Manufacturer
VOLKSWAGEN
Displacement
2.5 L
Power
174 hp
Production years
2004-2009
Fuel type
Diesel

Vehicles with this engine

7J 7H 7E 7F

Torque figures by job

From the step-by-step procedures for this engine — each figure sits in the step that uses it.

  • 40 Nm (30 lb-ft) — Remove outer bearing cap (A)
  • 70 Nm (52 lb-ft) — Locate clamping tool T10199/1 as shown and tighten clamping bolts to
  • 80 Nm (59 lb-ft) — Fit torque wrenchV
  • 50 Nm (37 lb-ft) — Maintain specified force and tighten camshaft sprocket securing bolt (A) to torque of
  • 40 Nm (30 lb-ft) — Tighten bolts of clamping device T10199 to
Removing engine
  • 40 Nm (30 lb-ft) — Locate engine support T10224 on cylinder block and tighten securing bolts (A) to
Securing engine to assembly stand
  • 40 Nm (30 lb-ft) — Fit lifting eye2024A/2 to cylinder block and tighten to
  • 40 Nm (30 lb-ft) — Fit engine support T10220 as shown and tighten to
  • 40 Nm (30 lb-ft) — Fit engine support T10342 as shown and tighten to
Removing and installing drive plate
  • 30 Nm (22 lb-ft) — Fit new bolts and tighten to
  • 30 Nm (22 lb-ft) — Remove drive plate again and place shim between crankshaft and drive plate

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code AXE
Capacity 2461 cc
Valves per cylinder 2
Idle speed 750 - 900 rpm
Normal 25 - 31 bar
Minimum 19 bar
Differential limit between cylinders < 5 bar
Oil pressure 2.0 / 2000 <7.0 / >2000 bar/rpm

Engine (diesel)

System (make and type) Bosch EDC 16
Unit injector system PDE-1
Pressure > 7.5 / 1500 bar/rpm
Number of cylinders 5
Injector firing order 1-2-4-5-3
Oil temperature during test 80 °C
Max. no-load governed speed 4800 - 5200 rpm
Exhaust gas analysis < 1.5 m-1
Exhaust gas analysis test method/probe (Germany only) B/1
Test time 0.5 s

Cooling system

Cap pressure 1.4 - 1.6 bar
Thermostat opens at 80 °C
Thermostat fully open at 105 °C

Capacities

Engine sump, incl. filter 7.4 l
Manual transmission 0A5
Gearbox refill 2.7 l
Automatic transmission 09K
Initial filling 7.0 l
Differential, 4WD rear 1.2 l
Haldex coupling 1.0 l
Cooling system 7.1 l
Air-conditioner refrigerant 650 ± 50 (-> 2010) 525 ± 25 (2010 ->) g
Air-conditioner refrigerant 950 ± 50 (-> 2010) 825 ± 25 (2010 ->) g
Air-conditioner compressor oil 140 ± 15/140 ± 10 ml
Air-conditioner compressor oil 240 ± 10 ml

Torque settings

Cylinder head bolts — Stage 1 60 Nm
Cylinder head bolts — Stage 2 90 °
Cylinder head bolts — Stage 3 90 °
Cylinder head bolts — Stage 4 90 °
Cylinder head bolts — Stage 5 90 °
Cylinder head bolts — Stage 6 90 °
Unit injector — Stage 1 12 Nm
Unit injector — Stage 2 270 °
Main bearing cap 30 Nm

Engine codes in the same family

The same code prefix usually means the same block with a different output, fuel or model year. Procedures are often shared — check the code on the engine plate.

Workshop procedures for this engine

Step-by-step procedures from the workshop database, carrying 42 torque figures.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 22 Aug 2026.