TorqFix
AXC VOLKSWAGEN Diesel 2003-2009

AXC engine — VW 1.9 TDI (1.9L)

1.9L · 86 hp

Engine overview

Manufacturer
VOLKSWAGEN
Displacement
1.9 L
Power
86 hp
Production years
2003-2009
Fuel type
Diesel

Vehicles with this engine

7J 7H 7E 7F

Torque figures by job

From the step-by-step procedures for this engine — each figure sits in the step that uses it.

Removing engine
  • 50 Nm (37 lb-ft) — Attach engine support T10229 to stud (1) screwed into the hole in cylinder block

Factory specifications

Values from the manufacturer documentation for this engine.

Engine (general)

Engine code AXC
Capacity 1896 cc
Valves per cylinder 2
Idle speed 760 - 910 rpm
Normal 25 - 31 bar
Minimum 19 bar
Differential limit between cylinders < 5 bar
Oil pressure 2.0 / 2000 < 7.0 / > 2000 bar/rpm

Engine (diesel)

System (make and type) Bosch EDC 16
Unit injector system PDE-1
Pressure > 7.5 / 4000 bar/rpm
Number of cylinders 4
Injector firing order 1 - 3 - 4 - 2
Oil temperature during test 80 °C
Max. no-load governed speed 4800 - 5200 rpm
Exhaust gas analysis < 1.5 m-1
Exhaust gas analysis test method/probe (Germany only) B/1
Test time 0.5 s

Cooling system

Thermostat opens at 87 °C
Thermostat fully open at 105 °C

Capacities

Engine sump, incl. filter 5.8 l
Manual transmission 02Z
Gearbox refill 2.0 l
Cooling system 7.1 l
Air-conditioner refrigerant 650 ± 50 (-> 2010) 525 ± 25 (2010 ->) g
Air-conditioner refrigerant 950 ± 50 (-> 2010) 825 ± 25 (2010 ->) g
Air-conditioner compressor oil 140 ± 15/140 ± 10 ml
Air-conditioner compressor oil 240 ± 10 ml

Torque settings

Cylinder head bolts — Stage 1 35 Nm
Cylinder head bolts — Stage 2 60 Nm
Cylinder head bolts — Stage 3 90 °
Cylinder head bolts — Stage 4 90 °
Unit injector — Stage 1 12 Nm
Unit injector — Stage 2 270 °
Valve cover 10 Nm
Glow plugs 15 Nm
Flywheel — Stage 1 60 Nm
Flywheel — Stage 2 90 °
Oil plug 30 Nm
Oil filter — Stage 1 15 Nm
Oil filter — Stage 2 90 °
Sump 13 Nm
Coolant pump 15 Nm
Crankshaft gearwheel — Stage 1 120 Nm

Engine codes in the same family

The same code prefix usually means the same block with a different output, fuel or model year. Procedures are often shared — check the code on the engine plate.

Workshop procedures for this engine

Step-by-step procedures from the workshop database, carrying 39 torque figures.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 22 Aug 2026.