Vehicles with a 2.0 l diesel engine and manual gearbox — VW
Vehicles with a 2.0 l diesel engine and manual gearbox on VW: 11 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Sharan I / SEAT Alhambra (7M)
📋 Procedure
- Disconnect battery .
- Pull out engine oil dipstick (1).
- Remove engine cover (2) from securing points, by first pulling upwards (arrows A) then pull forwards (arrow B).
- Lever out protective cap (2) of positive cable attachment from solenoid switch of starter.
- Unscrew securing nut (3) and remove positive cable (terminal 30) from solenoid switch of starter.
- Release and disconnect connector (1) (terminal 50) on solenoid switch of starter.
- To remove wiring retainer (1), remove securing nut (2) from lower starter securing bolt (3).
- Unscrew nut (2) from upper starter securing bolt (3) and remove wiring retainer (1).
- Remove upper starter securing bolt (3).
- Remove lower starter securing bolt (3) and remove starter motor downwards from vehicle.
- Tighten threaded connections to specified torques .
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Vehicles with 1.6 l 77 kW FSI engine and manual gearbox
- Removing and installing main fuse carrier (version 2)
- Draining fuel tank in event of faulty fuel pump, engine codes BTK, CCCA
- Removing and installing handbrake cable from model year 2008
- Removing and installing aerial amplifier R24 · 1 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.