Vehicles with 1.9 l TDI engine and manual gearbox — VW

📋 Procedure

1. Disconnect battery (see the separate procedure).
2. Pull engine cover upwards (arrows A) and forwards (arrow B).
3. Disconnect connector (1) and release spring-type clip (2) using spring type clip pliers VAS 5024.
4. Pull vacuum hose (arrow) off air filter housing.
5. Remove securing bolt of air filter housing (arrow).

6. Release locking lugs (arrows) and take off cover.
7. Pull hose (arrow) off air filter housing and remove.
8. Pull air filter housing upwards out of brackets and remove.
9. Push down protective cap in direction of (arrow) from solenoid switch.
10. Unscrew positive wire (1) and disconnect connector from terminal 50 (2).
11. Unscrew earth wire from securing bolt of starter (arrow).
12. Remove securing bolt of starter (arrow).
13. Remove noise insulation General body repairs, exterior 50. Body - front; Noise insulation.
14. Remove nut (1) from lower securing bolt of starter.
15. Remove wiring retainer (2).
16. Remove securing bolt of starter (arrow).
17. Remove starter.
18. Tighten threaded connections to specified torques (value given in the factory table, not available here).

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• Removing and installing coolant pump · 53 torque figures
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• Removing and installing voltage regulator C1 up to 04.99 · 1 torque figures
• Removing and installing voltage regulator C1 from 05.99 · 1 torque figures
• Removing and installing front turn signals (Sport Edition) · 1 torque figures