Vehicles with 1.4 l 51 kW, 55 kW or 74 kW injection engine with manual gearbox — VW
Vehicles with 1.4 l 51 kW, 55 kW or 74 kW injection engine with manual gearbox on VW: 11 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Polo 9N (2001–2009)
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- Ensure on vehicles with a 55 kW or 74 kW engine that the earth cable is routed on the outside of the engine wiring harness before it is secured on the upper securing bolt for the starter.
📋 Procedure
- Disconnect battery (see the separate procedure).
- Release and disconnect terminal 50 connector (1).
- Pull plastic cap (2) off.
- Remove the securing nut behind this and disconnect wire (3) from solenoid-operated switch/terminal (repair group 30).
- Remove securing nut (5) from upper starter securing bolt.
- Disconnect earth wire (4) and remove the upper starter securing bolt behind this.
- Remove securing nut (1) from lower starter securing bolt (2).
- Remove bracket (3).
- Remove lower securing bolt (2) on starter and remove starter from vehicle. [Note: Ensure on vehicles with a 55 kW or 74 kW engine that the earth cable is routed on the outside of the engine wiring harness before it is secured on the upper securing bolt for the starter.]
- Tighten all threaded connections to the specified torques (value given in the factory table, not available here).
- Reconnect battery (see the separate procedure).
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
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- Removing and installing coolant pump · 53 torque figures
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- VW Golf5 1.6 FSi, Elsa timing chain replacement
- VW VR6 1 Golf4, Bora, Beetle, AAA timing chain replacement
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Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix → · How these pages are made →Workshop data on this page last updated 20 Sep 2026.