Repairing lower outside securing tab: VW Passat B5
Step-by-step repairing lower outside securing tab for the VW Passat B5: 10 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Passat B5 (3B)
📋 Procedure
- Remove headlight .
- Remove all remnants of broken retaining tab from headlight housing.
- Sand headlight tab socket breakage point on headlight down flat.
- Clip reinforcing clip (2) into securing tab (3).
- Screw adjustment bush (1) into reinforcing clip (2).
- Secure replacement retaining tab (2) onto headlight housing (3) using screws (1).
- Install headlight .
- Check headlight installation position is central, i.e. shut lines/gaps are equal around headlight.
- Check function of headlight.
- Check headlight setting and adjust headlight as necessary 36.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Notes for repair work on anti-lock brake system
- Repairing front brakes, brake caliper VW II
- Hydraulic unit, servo-brake/brake master cylinder Bosch 8.0 - assembly overview
- Crankshaft and flywheel flanges - remove and install
- Assembly overview, ABS/EDL/TCS/ESP Mark 20 IE - hydraulic unit, brake servo/brake master cylinder
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.