Repairing upper inner securing tab: VW Passat B5
Step-by-step repairing upper inner securing tab for the VW Passat B5: 10 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Passat B5 (3B)
📋 Procedure
- Remove headlight .
- Remove all remnants of broken retaining tab from headlight housing.
- Sand headlight tab socket breakage point on headlight down flat.
- Insert reinforcing ring (1) in (direction of arrow) into new replacement retaining tab (2).
- Mount new replacement retaining tab (2) onto socket (3) on headlight housing.
- Secure retaining tab (2) using screw (3).
- Install headlight .
- Check headlight installation position is central, i.e. shut lines/gaps are equal around headlight.
- Check function of headlight.
- Check headlight setting and adjust headlight as necessary 36.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing catalytic converter, Passat, CC and Golf Cabriolet
- Removing and installing fuel pump 1V276, fuel gauge sender and suction-jet pump on right side
- Removing and installing fuel delivery unit/fuel gauge sender, left side
- Checking non-return valves of fuel pump 1V276 and fuel pump 2V277
- Removing and installing centre console drink holder – VW · 1 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.