Repairing clutch, in conjunction with one-piece flywheel — VW

VW
CC
2010
Eos
2006
Golf
2004
Golf
2009
Golf Plus
2005
Golf Plus
2009
Passat
2006
Passat CC
2009
Touran
2003
Power transmission
6-speed manual gearbox 02Q
Edition
04.2013
Repairing clutch, in conjunction with one-piece flywheel
Special tools and workshop equipment required
Counterhold
3067
Torque wrench
V.A.G 1331
Grease for clutch plate splines
G 000 100
Centring mandrel
T10097
Remove gearbox.
Note
Renew clutch plates and pressure plates with damaged or loose rivets.
Select clutch plate and pressure plate according to
Electronic parts catalogue
and engine code.
Check whether dowel sleeves for aligning engine and gearbox are fitted in cylinder block and install if necessary.
If dowel sleeves are not fitted, difficulties shifting gears, clutch problems and possible noises from the gearbox (rattling of gears which are not engaged) could occur.
Flywheel
Removing and installing
Rep. gr.
13
Ensure that centring pins fit tightly
Keep contact surface for clutch lining free of grooves, oil and grease.
Clutch plate
Allocation
Electronic parts catalogue
Installation position: spring cage faces pressure plate
Centring
Fig.
Lightly grease splines
Note
Clean input shaft splines and, on used clutch plates, hub splines; remove corrosion and apply only a very thin coat of
grease
G 000 100
to the input shaft splines. Then move clutch plate to and fro on input shaft until hub moves freely on shaft. Remove excessive grease.
Pressure plate
Removing and installing
Fig.
Check ends of diaphragm spring
Fig.
Check spring connections and riveted connections
Fig.
.
Note
Pressure plates are protected against corrosion and greased. Clean contact surface only; otherwise the service life of the clutch will be considerably reduced.
M6 bolt, 13 Nm, M7 bolt, 20 Nm
Determine according to
Electronic parts catalogue
.
Loosen or tighten diagonally and in steps
Centring clutch plate and removing and installing pressure plate
Loosen or tighten bolts diagonally in stages.
Reverse position of
counterhold
3067
when removing.
Note
Pressure plate contact surface and clutch plate lining must make full contact with flywheel. Tighten bolts diagonally and evenly to prevent damage to the centring holes in the pressure plate housing and the centring pins in the flywheel.
Checking ends of diaphragm spring
Wear up to half the thickness of the diaphragm spring is permitted.
Checking spring connections and riveted connections
Check spring connections between pressure plate and cover for cracks as well as rivet connections for secure seating.
A pressure plate with damaged spring connections or with loose rivet connections
arrows
must be renewed.