TorqFix

Renewing oil seal for front propshaft output flange (transfer box with flange) — VW

Renewing oil seal for front propshaft output flange (transfer box with flange) on VW: 17 steps. What to remove, in what order, and what to check after.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

17 steps

🧭 Before you start

Fits: VW Touareg II (7P, 2010–2018)

  • Opens: engine oil

Don't miss

  • Be careful not to damage sealing surface of output shaft.Do not screw in sheet metal screw too far to avoid damaging bearing behind it.

📋 Procedure

  1. Remove noise insulation.
  2. Remove front propshaft.
  3. Position used oil collection and extraction unitV.A.G 1782 under transfer box.
  4. Remove oil drain plug (2) and allow gear oil to drain.
  5. Screw oil drain plug back in again with locking fluidAMV 185 101 A1. Torque setting: .
VW? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Remove retaining ring (1).
  2. Bolt drive shaft fitting applianceVW 391 to flange.
  3. Pull off flange together with dust cap.
  4. Punch hole in centre of radial oil seal using drift.
  5. Screw in self-tapping screw (4 mm diameter head) (arrow). [Note: Be careful not to damage sealing surface of output shaft.Do not screw in sheet metal screw too far to avoid damaging bearing behind it.]
  6. Pull out radial oil seal using puller T10055.
  7. Lightly oil outer circumference of new radial oil seal.
  8. Half-fill space between sealing lip and dust lip with sealing greaseG 052 128 A1.
  9. Drive in new oil seal to stop, being careful not to cant oil seal.
  10. Heat flange shaft (1) to approx. 80°C using inductive heaterVAS 6414, and drive it on using thrust piece T10380.
  11. Install retaining ring (1).
  12. Install front propshaft.

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TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 20 Sep 2026.