Removing undamaged rear window — VW

🧭 Before you start

Fits: platform codes 3A2, 3A5

• Special tools named: V.A.G 1351/1, V.A.G 1654, V.A.G 1474

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• Press in cutting cord deep enough to prevent damage to the sealing lip and/or spacing lip.
• Attach outer cord end to window wiper axis, or pull cord end inwards and counterhold using pulling handle V.A.G 1351/1.

🔩 Torque settings

Values can differ between engine variants — check the code stamped on your block.

ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.

📋 Procedure

1. Unscrew rear wiper arm (hexagon nut M8 = 15 Nm). — 15 Nm (11 lb-ft)
2. Release sealing lip around circumference of window flange and spray with cleaning solutionD 009 401 04 (as substitute for lubricant).
3. Guide trimming needle (2) with help of handle (1) under sealing lip and puncture through adhesive bead (use side areas).
4. Unscrew handle and pass cutting cord through eye of needle.
5. Pull one end of cutting cord inside (use pliers and gloves).

6. Guide cutting thread in between lip and window flange with help of tube (3) (if the cutting thread should break, then cutting wire can also be used).
7. If gaps are too small, guide cutting cord on outside and push under lip using plastic wedge.
8. Place cutting cord around rear window as shown. [Note: Press in cutting cord deep enough to prevent damage to the sealing lip and/or spacing lip.]
9. Attach outer cord end to window wiper axis, or pull cord end inwards and counterhold using pulling handle V.A.G 1351/1.
10. Pull off connections for heated rear window and press connecting tabs onto window.
11. Unclip left and right trim parallel to window.
12. Cover inner window flange (3) with fabric-strengthened adhesive tape (only if using cutting wire).
13. Secure inner end of thread on reel device.
14. Set reel device V.A.G 1654 (from V.A.G 1474 A) to position 1.
15. Move reel device according to the particular position required and cut window free.
16. Use plastic wedge to press cutting cord against window glass while cutting in order to create clearance at window flange.

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