Removing intake manifold — VW

🧭 Before you start

Fits: platform codes 602, 604, 603

🔧 Engine codes this applies to

📋 Procedure

1. Remove engine cover panel .
2. Remove noise insulation(1)General body repairs, exterior50Noise insulation; Assembly overview - noise insulation.
3. ⚠ Make sure that no wiring connections are damaged when disconnecting the connectors. Otherwise the whole wiring harness will need to be renewed. Do not compress the pliers3314 too firmly to separate the connectors, otherwise the support sleeve may be damaged. — Unclip vacuum lines (arrow) and lay to side.
4. Unclip coolant return hose (arrows) and place coolant line to one side.
5. Remove securing bolts (arrows).

6. Disconnect connector (3) from intake manifold flap motor V157 (if there is one).
7. Pull connector (2) off throttle valve module J338.
8. Remove bolt (3) from dipstick connection.
9. Remove bolts (arrows).
10. Remove exhaust gas recirculation connecting pipe.
11. To do this, open clip (1).
12. Unscrew securing bolts from intake manifold from the outside to the inside in diagonal sequence with socket T10405.
13. Carefully remove intake manifold.

Other VW procedures

• Removing and installing tensioning element for poly V-belt
• Checking engine oil cooler for leaks – VW Polo 6R
• Draining water from fuel filter/fuel tank – VW 1.2 TDI CFWA
• Checking fuel system pressurisation pump delivery rate
• Checking voltage supply of fuel system pressurisation pump
• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures