Removing and installing Valeo poly V-belt pulley with freewheel — VW

🧭 Before you start

Fits: platform code A33

• Special tools named: 17 mm ring spanner

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• Counterhold alternator shaft whilst releasing poly V-belt pulley by turning it anti-clockwise with ring spanner.
• Counterhold adapter3400 using 17 mm ring spanner.

📋 Procedure

1. Remove alternator .
2. Clamp alternator in a vice at mounting points.
3. Lever off poly V-belt pulley cap.
4. Insert adapter3400 into poly V-belt pulley using 17 mm ring spanner.
5. Insert TORX keyV.A.G 1603/1 into alternator shaft.

6. Counterhold alternator shaft whilst releasing poly V-belt pulley by turning it anti-clockwise with ring spanner.
7. Hold poly V-belt pulley stationary by hand.
8. Turn alternator shaft until poly V-belt pulley can be removed.
9. Screw poly V-belt pulley by hand onto alternator shaft as far as stop.
10. Release socket drive (1) and pull off grip (2).
11. Turn grip (2) 180° and reinsert socket (1).
12. Set turning direction of torque wrenchV.A.G 1332 to anti-clockwise at socket drive.
13. Insert TORX keyV.A.G 1603/1 into alternator shaft.
14. Counterhold adapter3400 using 17 mm ring spanner.
15. Tighten poly V-belt pulley by turning alternator shaft anti-clockwise using torque wrenchV.A.G 1332.

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