Removing and installing upper part of intake manifold (engine codes CASA, CASB, CASC, CATA) — VW

🧭 Before you start

Fits: VW Touareg I (7L, 2002–2010)

• Renewed: seals

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• Always read rules for cleanliness and instructions for working on fuel system .Always follow these rules for cleanliness and instructions before starting work and while working on the fuel system. — Remove engine cover.
• (Items 2, 3) should be disregarded.

🔧 Engine codes this applies to

📐 18 workshop diagrams for CASA

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

1. ⚠ Always read rules for cleanliness and instructions for working on fuel system .Always follow these rules for cleanliness and instructions before starting work and while working on the fuel system. — Remove engine cover.
2. Pull oil dipstick (1) out off guide tube.
3. Release hose clip (3) and detach air hose.
4. Disconnect electrical connector (4).
5. Unscrew bolts (if fitted) (arrows) and remove engine lifting eye (1) on front left.

6. Unscrew bolts (arrows) and remove retaining clamps.
7. Unscrew union nuts (1) and (4) and remove high-pressure line. [Note: (Items 2, 3) should be disregarded.]
8. Unscrew mounting pin for engine cover (1) and (2).
9. Unscrew bolts (arrows) and remove upper part of intake manifold. [Note: Renew seals and gaskets.Hose connections and hoses for charge air system must be free of oil and grease before assembly.Secure all hose connections with hose clips (same as original equipment) Parts catalogue.In order to be in a position to securely attach the charge air hoses on their connections, the worm screws of the used hose clips have to the sprayed with penetrating spray before installing.]
10. Install high-pressure lines.

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