Assembly overview - upper part of intake manifold (vehicles with engine codes BRN, BRP and BTT) — VW

Assembly overview - upper part of intake manifold (vehicles with engine codes BRN, BRP and BTT)
Note
Cylinder bank 1 is located on the right side when looking forwards. The
throttle valve module
J338
is installed on the left side when looking forwards.
Cylinder bank 2 is located on left side when looking forwards. The
throttle valve module 2
J544
is installed on the right side when looking forwards.
Arrangement of exhaust banks and cylinders on engine
Fig.
.
Connecting hose
For cylinder bank 1 crankcase breather.
From front cylinder head cover.
8 Nm
Crankcase breather pressure regulating valve
For cylinder bank 1 crankcase breather.
Connecting hose
For cylinder bank 1 crankcase breather.
From rear cylinder head cover.
8 Nm
Throttle valve module
J544
For cylinder bank 2.
If renewed, adapt engine control unit to throttle valve module
Vehicle diagnostic tester
;
“Guided functions”
“Adapting throttle valve module”
Gasket
Renew.
Plug
Check for secure seating.
Vehicles with engine code BRN only.
Vehicles with engine code BRP with breather pipe to vacuum connection on
fuel system diagnostic pump
V144
.
To brake servo
Connecting hose
Check for secure seating.
From activated charcoal filter
With
activated charcoal filter system solenoid valve 2
N333
.
Gasket
Renew if damaged.
Intake manifold, upper part
Mounting pin
For intake manifold cover.
From fuel pressure regulator.
Intake manifold - side part
For cylinder bank 1.
Throttle valve module
J338
For cylinder bank 1.
If renewed, adapt engine control unit to throttle valve module
Vehicle diagnostic tester
;
“Guided functions”
“Adapting throttle valve module”
Connecting hose
For cylinder bank 2 crankcase breather.
From rear cylinder head cover.
Crankcase breather pressure regulating valve
For cylinder bank 2 crankcase breather.
Connecting hose
For cylinder bank 2 crankcase breather.
From front cylinder head cover.
To intake pipe for air filter
For cylinder bank 1.
Check for secure seating.
O-ring
Renew.
20 Nm
7 Nm +
1
/
2
turn (180°) further
Connection
For cylinder bank 1 crankcase breather.
Intake manifold - side part
For cylinder bank 2.