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Removing and installing misfuelling prevention device, plastic cap — VW

Removing and installing misfuelling prevention device, plastic cap on VW: 14 steps, engines CASA, CASD, CATA, CFFB.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

14 steps 31 engine codes engine codes merged from 4 documented variants

🧭 Before you start

Fits: VW Touareg II (7P, 2010–2018)

Don't miss

  • When installed correctly the marks on the locking ring and on the fuel filler neck must align (arrows).

📐 18 workshop diagrams for CASA

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 1
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 2
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 3
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 4
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 5
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 6
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 7
Removing and installing misfuelling prevention device, plastic cap — CASA · diagram 8
+ 10 more diagrams

📋 Procedure

  1. Observe safety precautions .
  2. Observe rules for cleanliness .
  3. Open tank flap.
  4. Clean area around fuel filler neck.
  5. Unscrew cap from fuel filler neck (arrow).
CASA? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Release locking ring locking lug with, for example, a T15 Torx screwdriver(arrow).
  2. Insert circlip pliers into both holes (arrows) of locking ring.
  3. Turn locking ring approx. 25° anti-clockwise.
  4. Tilt locking ring in fule filler neck and remove ring through cut-out (arrows) for sealing cap.
  5. Pull protection against filling with incorrect fuel out of fuel filler neck (arrow), use circlip pliers, if necessary.
  6. Insert misfuelling prevention device in fuel filler neck.
  7. Insert smaller lug in misfuelling prevention device into groove in fuel filler neck (arrows).
  8. Install locking ring using circlip pliers, in process turn locking ring 25° clockwise.
  9. When installed correctly the marks on the locking ring and on the fuel filler neck must align (arrows).
Workshop diagrams

Ask TorqFix about your VW CASA — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

Ask about your VW CASA — free → or sign up free to see the drawings

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.