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Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — VW

Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) on VW: 5 steps, 1 torque figure, engines CATA.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

5 steps 1 engine code 1 torque figure

🧭 Before you start

Fits: VW Touareg II (7P, 2010–2018)

  • Opens: coolant
  • Renewed: o-ring

🔧 Engine codes this applies to

🔩 Torque settings

Values can differ between engine variants — check the code stamped on your block.

TorqueFastener / step
9 Nm (6.6 lb-ft)Install thermostat for exhaust gas recirculation with union, specified torque for bolt

ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.

📐 18 workshop diagrams for CATA

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 1
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 2
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 3
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 4
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 5
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 6
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 7
Removing and installing thermostat for exhaust gas recirculation with union (engine code CATA) — CATA · diagram 8
+ 10 more diagrams

📋 Procedure

  1. Drain coolant .
  2. Remove bolt (1).
  3. Detach thermostat for exhaust gas recirculation with union from union and remove from coolant hoses, loosening hose clips (2) and (3) to do so. [Note: Renew O-ring.]
  4. Install thermostat for exhaust gas recirculation with union, specified torque for bolt: 9 Nm. — 9 Nm (6.6 lb-ft)
  5. Fill with coolant .
Workshop diagrams

Ask TorqFix about your VW CATA — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

Ask about your VW CATA — free → or sign up free to see the drawings

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

The story behind TorqFix →

Workshop data on this page last updated 20 Sep 2026.