Removing and installing sliding window in side panel — VW

Removing and installing sliding window in side panel
Note
The removal of a bonded window is described using the
Removal kit for flush bonded windows
V.A.G 1474 A
. The respective tools from
Removal kit for flush bonded windows
VAS 6452 may also be used.
Special tools and workshop equipment required
Removal kit for flush bonded windows
V.A.G 1474 A or
Removal kit for flush bonded windows
VAS 6452
Suction lifter
V.A.G 1344
Cutting tool
V.A.G 1351
Windscreen removal kit
V.A.G 1755
Cartridge gun
V.A.G 1628
Cartridge heater
V.A.G 1939
Note
Sliding windows equipped with a water drain system cannot be removed without damage.
In the event of damage to the guide rails or sliding window control mechanism, the sliding window must be replaced completely.
Removal and installation are described only for the left sliding window. Removal and installation of the right sliding window is similar.
Caution
Protect sliding window aperture from paintwork damage by masking on the inside and outside with tape.
Removing
If fitted, remove side panel trim (repair group 70: Trims, interior; Removing and installing side panel trim).
Take trimming needle (2) from windscreen removal kit
V.A.G 1755 and use handle (1) to force it through adhesive bead of sliding window.
Look for a place where the gap is the largest.
Unscrew handle (1) and thread end of cutting cord through eye of needle.
Pull in trimming needle with end of cutting cord.
Note
Use pliers and wear suitable protective gloves.
Secure end of cutting cord (3) to cutting tool
V.A.G 1351 (2).
Have a second mechanic fit and counterhold cutting tool
V.A.G 1351 on inside of sliding window (1).
Secure outer end of cutting cord (3) to pull handle
V.A.G 1351/1.
Cut sliding window (1) free from outside using pull handle
V.A.G 1351/1.
Move cutting tool
V.A.G 1351 (2) accordingly.
Installing (see “Preparing old undamaged windows for fitting”) (see “Preparing new windows for installing”) (see “Preparing body flange for fitting”) (see “Installation instructions for bonded windows”) (see “Minimum curing periods for bonded windows”)