Removing and installing plenum chamber cover, left-hand drive vehicles — VW
Removing and installing plenum chamber cover, left-hand drive vehicles on VW: 20 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Touran II (5T, 2015–)
📋 Procedure
- Remove wiper arms Electrical system92Windscreen wiper system; Removing and installing wiper arms.
- Pull off entire length of seal (2) from plenum chamber covers (1) and (3).
- Loosen clips (5) (qty. 3) at bottom.
- First pull out plenum chamber covers (3) by hand, starting from middle, upwards from windscreen seal.
- Release fastener (arrow c).
- Lift plenum chamber covers (3) over wiper shafts.
- Pull out plenum chamber covers (3) forwards under hinge and remove.
- Then pull out plenum chamber covers (1) by hand, starting from middle, upwards from windscreen seal.
- Release fastener (arrow a).
- Pull out plenum chamber covers (1) forwards under hinge and remove. [Note: An insert is fitted in windscreen seal of new windscreens. Remove this insert before installing plenum chamber cover.Push the plenum chamber cover into the windscreen seal by hand using only slight force. Never force it in by hitting or using tools.Striking or banging the plenum chamber cover into the windscreen seal may crack the windscreen.]
- Spray windscreen seal with a soapy solution so that plenum chamber covers (1) and (3) are easier to press in.
- First push plenum chamber covers (1) in under hinge (arrow b).
- Place plenum chamber cover (1) on beading (5). Starting from the outside, press into beading (5) by applying light pressure.
- Engage fastener (arrow a).
- Then push in plenum chamber covers (3) over wiper shaft (4) under hinge (arrow d).
- Place plenum chamber covers (3) on windscreen seal. Starting from outside, press into windscreen seal by applying light pressure.
- Engage fastener (arrow c).
- Attach clips (5) (qty. 3) at bottom.
- Fit seal (2) on plenum chamber covers (1) and (3).
- Install wiper arms Electrical system92Windscreen wiper system; Removing and installing wiper arms.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing rear fog light, up to 06.05 · 1 torque figures
- Removing and installing relay plate and 13-position relay carrier · 1 torque figures
- 5-speed automatic gearbox 01V — Electrical and electronic components and their locations
- Removing gearbox mountings on the left and right – VW
- Renewing O-rings for unit injector – VW Touareg I 4.9 TDI
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.