5-speed manual gearbox 02C, four-wheel drive — Renewing O-rings for rear final drive housing cover (final drive installed) — VW
5-speed manual gearbox 02C, four-wheel drive — Renewing O-rings for rear final drive housing cover (final drive installed) on VW: 10 steps.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Golf IV / Bora (1J)
- Opens: gearbox oil
📋 Procedure
- Drain gear oil.
- Remove left or right flange shaft .
- Pull breather (arrow) out of rear final drive housing.
- Remove right or left cover, screwing in bolts (A) evenly so that cover does not cant.
- Remove right cover together with differential.
- Then remove O-ring (A).
- Insert O-ring (A) with gear oil.
- Fill with gear oil to lower edge of filler hole.
- Press breather into rear final drive housing.
- Check gear oil in rear final drive .
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Adjusting pinion shaft – VW Passat B5 · 8 torque figures
- Installing and tensioning toothed belt – VW 1.6 TDI CAYB/CAYC · 7 torque figures
- Removing and installing centre console without armrest · 9 torque figures
- Removing and installing timing chain and drive chain for oil pump · 6 torque figures
- Toothed belt - remove and install · 5 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.